English  |
I.C.T
| Quantity: | |
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In PCB assembly manufacturing, many electronic components such as LEDs, capacitors, transistors, and resistors require lead cutting before entering the next process stage. Traditionally, this operation is handled manually, which often leads to inconsistent lead length, unstable quality, and low efficiency when production volume increases.
The Automatic Component Lead Cutting Machine is designed to standardize this process. It provides a controlled mechanical cutting system that ensures consistent lead length across large batches of components. This helps improve downstream processes such as wave soldering and insertion assembly.
It is widely used in electronics manufacturing industries including LED lighting, power supply boards, industrial control systems, communication devices, and consumer electronics. As a Pcb Component Lead Cutting Machine, it helps factories reduce manual dependency and improve production stability before DIP assembly and soldering processes.
| Product Features：
1. The whole machine made of cutting part ,components feeder device,support table.
2. This is for leds, instructors, capacitors and transistors lead (foot)/leg cutting.
3. Automatically feeder components to the cutting area.
4. Suitable for mass production, saves the manpower.
5. Special cutting method, cutter adopts steel imported from Japan, long life, easy adjustment, easy maintenance. 6. Cut the foot high accuracy, the shortest can be cut to 3mm.
7. Cut the foot machine and feeding plate used in combination, can also be used separately.
8. The fuselage and feeding plate adopt fission double positioning method.
9. Feeding plate vibration shrapnel imported fiber board, long life.
10. Equipped with revolving cars, convenient machine operation and handling.
Specification: | |
Capacity | 9000-12000Pcs/H |
Cutting Components | body diameters 3-10mm ,line diameter 0.35-2.0mm |
Cutting feet length | 3-20mm (can be adjusted) |
Dimension(mm) | L1100*W650*H1000 mm |
Power | 1 PH AC 110/220V 50/60Hz |
Weight | 140 Kg |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
| DIP Line Equipment List
In modern electronics factories, Automatic Component Lead Cutting Machine is not used as an isolated process, but as part of a complete DIP production system. It plays a supporting role before insertion and soldering stages, helping prepare components in a consistent condition for downstream assembly.
In a full DIP line, lead cutting equipment works together with component insertion machines, wave soldering systems, conveyor lines, AOI inspection equipment, and repair stations. Each stage must be synchronized in terms of speed, board flow direction, and production rhythm to ensure stable output.
I.C.T helps Customers design complete DIP production lines based on PCB structure, production capacity, and component types. By integrating lead cutting with upstream feeding and downstream insertion and soldering processes, the entire line becomes more stable and easier to manage in real factory environments.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
An I.C.T Customer from Hungary visited our factory in early December to conduct acceptance of their customized full automatic THT production line. The project was designed for through-hole PCB manufacturing and focused on stable process verification before shipment.
The production line includes an Odd Form Insertion Machine, Wave Soldering Machine (Acrab), and a DIP AOI inspection system. During the factory visit, the Customer reviewed machine operation stability, insertion accuracy, soldering process performance, and overall production line coordination to confirm that the system meets real manufacturing requirements.
| Comprehensive Service Support
I.C.T provides full technical support for SMT and DIP production line projects, including factory layout planning, equipment installation guidance, process optimization, and operator training. Before installation, engineers help Customers design the entire production flow from component preparation to final inspection.
Training includes machine operation, daily maintenance, troubleshooting, and production management. The goal is not only to operate a single machine, but to ensure the entire DIP production line runs smoothly and efficiently in real manufacturing conditions.
| What Clients Say
Customers often report that automation in component preparation stages significantly improves overall production stability. With more consistent lead cutting quality, downstream insertion and soldering processes become easier to control, reducing rework and improving yield.
Operators also highlight that automated cutting reduces manual workload and improves safety in repetitive trimming operations. This allows production teams to focus more on process monitoring instead of manual adjustment work.
| Certifications and Standards
I.C.T equipment complies with international manufacturing standards including CE, RoHS, ISO9001, and related certification systems. Each machine is tested for mechanical performance, electrical safety, and functional stability before shipment.
Quality control also covers integration compatibility with DIP production lines, ensuring that equipment can operate smoothly with insertion systems, soldering machines, and inspection equipment in real production environments.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT, DIP, and PCB assembly automation solutions, focusing on full production line design and integration.
Instead of supplying single equipment only, I.C.T supports Customers in building complete manufacturing systems that cover component preparation, insertion, soldering, inspection, and testing processes, helping factories achieve higher efficiency and long-term production stability.
