English  |
I.C.T
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The LED TV Assembly Belt Line is designed for electronics factories that need a stable manual assembly and PCB handling process. It can be used after SMT production, DIP insertion, wave soldering, inspection, or repair. For LED TV manufacturing, the line helps operators complete PCB assembly, component checking, wire connection, screw fastening support, visual inspection, repair, and final assembly preparation in one organized workflow. The standard line uses a green anti-static PVC belt, aluminum frame, working tables, lighting system, power sockets, operation card positions, and optional tools. The line size can be adjusted based on workshop space, number of operators, product size, and production capacity.
| Product Features
The assembly conveyor belt line uses a green anti-static PVC belt to move PCBs and semi-finished products through different workstations. This is important for LED TV boards and other electronic products because static electricity may damage sensitive components. The belt width can be adjusted according to the Customer’s production needs, and the transport direction can be set from left to right or right to left. In daily production, the belt helps operators work at a steady rhythm instead of moving boards by hand all the time. This makes the Assembly Line cleaner, safer, and easier to manage for supervisors.
The line can include working tables on both sides, giving operators enough space for manual insertion, checking, assembly, repair, labeling, cable connection, and product preparation. The working table uses plywood with anti-fire surface material, which is suitable for electronics assembly environments. The lighting system uses 40W lamps with section control, helping operators see components, solder joints, labels, and connectors more clearly. For LED TV production, clear lighting and practical table space are very important because operators may need to handle large PCBs, many connectors, and different assembly steps. This design helps improve work comfort and reduces simple operation mistakes.
The SMT Assembly belt Line uses a 40×40 mm aluminum frame structure, 40×60 mm aluminum rail, and stainless steel drive roller. This structure gives the line good stability while keeping the layout flexible. Operation cards can be installed for production instructions, process standards, work orders, or quality notes. The line can also be equipped with common assembly tools, such as tweezers, electric screwdrivers, nippers, hot air guns, soldering stations, wind guns, wire strippers, glue guns, tin suction devices, exhaust hoods, ESD ion fans, ESD boxes, air pipes, and exhaust pipes. These details help the Customer build a practical and organized assembly area.
| Specification
| Size | (L)9000*(W)2186*(H) 1950±20mm,with working table(Can be adjusted by customer). |
Drive System | Taiwan motor(2HP)and 80# Retarder, inverter made by adlaspower,speed range 0-5m/min. |
Main body | 40×40mm aluminium product;rail by 40×60mm aluminium;lantern support by 40×40mm aluminium,Frame made by 40 x40 aluminium product. |
Lighting System | 40w lighting，lamp by FSL, Wire is 1.5⊃2;, Subsection control. |
| Power | The lower line socket, both sides separate control, wire using 4 square wire, each with 2 meters, about 1 each, trough made of galvanized plate production, the size is 60 * 80 * 1 mm. |
| Working Table | 300*15mm plywood,surface with anti-fire materials. |
| Drive Roller | Made of stainless steel tube, ø25mm. |
| PCB Belt | Green Anti-static PVC belt(400*2mm), Seamless. |
Accessory | operation card made by 25×14“H” aluminium product，with A4 transparent hard plastic. |
| DIP Line Equipment List
I.C.T can provide related equipment for SMT, DIP, and final assembly production. For LED TV manufacturing, the related products may include SMT printers, pick and place machines, reflow ovens, SPI, AOI, PCB handling systems, manual insertion lines, automatic insertion machines, wave soldering machines, DIP AOI, assembly conveyor belt line, screw fastening machines, soldering robots, labeling systems, cleaning machines, and inspection equipment. The LED TV SMT Assembly Conveyor Belt Line with Working Tables can be used as the connection area between PCB production and product assembly. I.C.T can plan the full line based on PCB size, TV model, operator quantity, process flow, and workshop layout.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
I.C.T supported a Customer in Uzbekistan to build a large electronics manufacturing factory for computer motherboards, SSD products, and memory-related products. Although the product was not LED TV, the project shows how I.C.T supports complete electronics production lines from planning to stable output. The SMT line included stencil printing, SMT placement, reflow soldering, SPI, AOI, and PCB handling systems. The DIP line included a manual insertion line, JUKI odd-form insertion machine, wave soldering machine, and conveyor systems. I.C.T engineers helped with line installation, machine connection, debugging, production testing, and operator training. After testing, the Customer gave positive feedback on equipment quality, response speed, packaging protection, and engineering support.
| Comprehensive Service Support
I.C.T supports Customers from early layout planning to real production. Before shipment, our team checks the line structure, belt movement, motor operation, lighting system, sockets, worktable condition, operation cards, transport direction, air supply, tool configuration, and packaging protection. During onsite service, engineers help connect the LED TV Assembly Belt Line with upstream and downstream equipment. Training covers belt operation, speed setting, workstation use, lighting control, power socket safety, tool placement, daily cleaning, ESD control, basic maintenance, and production flow management. For new production teams, a well-planned assembly line helps reduce confusion and makes operator training easier.
| What Clients Say
Customers often give positive feedback on I.C.T because our engineers explain the full line clearly and help solve real production problems during installation. They also like the practical layout, stable machine structure, and organized workstation design. For long-distance delivery, I.C.T uses strong export packaging to protect equipment during transportation. When Customers have questions about line connection, operator arrangement, production testing, or maintenance, our team responds quickly and follows up until the issue is solved. This support helps Customers feel more confident when building a new assembly line or expanding an existing electronics factory.
| Certifications and Standards
I.C.T focuses on quality control for SMT, DIP, and assembly line equipment. Our company works with products and systems supported by CE, RoHS, ISO9001, patents, and other related quality documents. For an assembly conveyor belt line, quality control includes frame strength, belt movement, wiring safety, lighting stability, socket safety, ESD protection, workstation layout, and packaging confirmation. Before delivery, equipment goes through mechanical checking, electrical testing, function testing, and packing review. Stable assembly equipment helps Customers reduce production interruption and improve daily factory management. I.C.T keeps improving inspection standards to support reliable electronics manufacturing.
| About I.C.T Company and Factory
I.C.T is a professional SMT, DIP, and assembly line solution provider with its own R&D, production, engineering, sales, and service teams. The company has grown quickly over the years and has served many Customers across different countries and industries. I.C.T focuses on complete factory solutions, including SMT lines, DIP lines, coating lines, assembly lines, automation machines, inspection systems, and factory planning. In our factory, each machine follows strict checking before shipment, including mechanical inspection, electrical testing, function testing, and packaging review. With global project experience and strong technical support, I.C.T helps Customers build electronics production lines from early planning to stable manufacturing.
