* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
English  |
I.C.T- AI-5146
I.C.T
| Quantity: | |
|---|---|
Overview
Main Features and Functions of SMT Online Aoi Inspection Machine:
High Accuracy and Stability:
It offers high inspection rates with low false alarm rates, good stability ( @6 Sigma, ), and test deviation accuracy less than ±0.25mm. It also compensates for PCB warpage.
Advanced Lighting and Optics:
Features a programmable RGB + W LED lighting source and bilateral telecentric lenses with low distortion and high depth of field.
Quick Inspection Speed:
Adopts a top high - precision intelligent camera for photographing inspection, along with a deep alignment control system to maintain ultrafast moving speeds. It performs real-time computation and path planning for efficient inspection.
MES System Compatibility:
The data is retained in real-time and can be exported, with the camera able to automatically read codes (bar code and QR code). It provides complete data for process improvement and production tracing and can be effectively applied in MES systems.
Strong Intelligent Inspection Capability
1. Model is trained based on big data. High identification accuracy of components and soldering tin.
2. Correct alarm caused by components overhang and soldering tin deviation. Reduce false alarm. For fuzzy feature, it has strong identification capability.
3. Effectively inspect defects without being interfered by color of board and change of characters on device
4. Irregular parts inspection is strong. Automatically generate IC pin inspection checkbox. Judge multiple defects with one checkbox.
5. Strong generalization ability. Device deviation, normal through high precision identification but slight overhang of itself, slight color difference, irregular arranged devices and other complicated situation are compatible. Thus, low false alarm rate can be realized.
Multiple Inspection Modes
1. Multiple inspection modes can be designed by combining multiple production modes of factories.
2. Support multi-type machine production mode, substitute material mode and other modes.
3. Support joint-board inspection, Support mixed board inspection, Support mixed material inspection, Support multiple MARK(including Bad Mark function), Support automatic identification A/B program.
4. Multiple inspection scenarios. Support board inspection with/without fixtures.
Specification of SMT Online AOI Inspection Machine:
| Model | I.C.T SMT AOI AI-5146 | I.C.T SMT AOI AI-5146D |
| Mini Component | 01005chip,0.3pitch IC and Special shaped | |
| Resolution@FOV | 10um@40*30mm | 15um@40*30mm |
| Camera | 12M pixel intelligent digital industrial camera | |
| Lens | Telecentric lens | |
| Light | RGB+W 4 color integral | |
| Inspection Speed | 0.23sec/FOV | |
| Inspection Algorithm | CNN, Color contrast, Outline recognition, Offset inspection, Template matching, Character comparison, OCR, etc. | |
| Inspection Item | Component: Absent, Reversed, Mis-alignment, Broken, Extra, Foreign matter, Stained, etc. Solder: Insufficient solder, excessive solder,bridging,pseudo solder etc. Other: Bar code Recognition/QR code Recognition/OCR. | |
| PCB Size | 50*50mm~510*460mm (Large board mode: Left to right: max 730*460mm Right to left: max 640*460mm) | 50*50mm~510*610mm(Single rail operation) 50*50mm~510*330mm(Dual rail operation) |
| Rail | Single rail | Dual rail |
| PCB Height | Top:25mm,Bottom:80mm | Top:25mm,Bottom:30mm |
| PCB Thickness | 0.3 ~ 6.0mm | |
| PCB Edge | 3.7mm | |
| PCB Warpage | ±3.0mm | |
| PCB Weight | Max:3Kg | |
| Conveyor Height | 900±20mm | |
| With Adjustment | Manual&Auto | |
| Conveyor Direction | L ~R or R ~L | |
| Power | AC220 50/60Hz,5A | |
| Rated power | 380W | |
| Communication | SMEMA | |
| Weight | 750Kg | 790Kg |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
Watch the video to learn how automated SMT Online AOI Inspection Machine can improve efficiency in SMT manufacturing!
Click on the right to inquire --->>
Q: What types of defects can the I.C.T SMT AOI AI-5146 detect?
A: It detects soldering defects, component misalignment, polarity issues, and more.
Q: Can the SMT AOI handle dual-rail operations?
A: Yes, it supports both single and dual-rail operations with flexible configuration options.
Q: How does SMT AOI help improve the quality of SMT production?
A: AOI improves quality by using high-resolution cameras and advanced image processing to inspect components and solder joints. It identifies even the smallest defects quickly and accurately, reducing manual inspection errors. The system helps manufacturers achieve higher yields and lower defect rates by ensuring that only correctly assembled PCBs move to the next production stage.
Overview
Main Features and Functions of SMT Online Aoi Inspection Machine:
High Accuracy and Stability:
It offers high inspection rates with low false alarm rates, good stability ( @6 Sigma, ), and test deviation accuracy less than ±0.25mm. It also compensates for PCB warpage.
Advanced Lighting and Optics:
Features a programmable RGB + W LED lighting source and bilateral telecentric lenses with low distortion and high depth of field.
Quick Inspection Speed:
Adopts a top high - precision intelligent camera for photographing inspection, along with a deep alignment control system to maintain ultrafast moving speeds. It performs real-time computation and path planning for efficient inspection.
MES System Compatibility:
The data is retained in real-time and can be exported, with the camera able to automatically read codes (bar code and QR code). It provides complete data for process improvement and production tracing and can be effectively applied in MES systems.
Strong Intelligent Inspection Capability
1. Model is trained based on big data. High identification accuracy of components and soldering tin.
2. Correct alarm caused by components overhang and soldering tin deviation. Reduce false alarm. For fuzzy feature, it has strong identification capability.
3. Effectively inspect defects without being interfered by color of board and change of characters on device
4. Irregular parts inspection is strong. Automatically generate IC pin inspection checkbox. Judge multiple defects with one checkbox.
5. Strong generalization ability. Device deviation, normal through high precision identification but slight overhang of itself, slight color difference, irregular arranged devices and other complicated situation are compatible. Thus, low false alarm rate can be realized.
Multiple Inspection Modes
1. Multiple inspection modes can be designed by combining multiple production modes of factories.
2. Support multi-type machine production mode, substitute material mode and other modes.
3. Support joint-board inspection, Support mixed board inspection, Support mixed material inspection, Support multiple MARK(including Bad Mark function), Support automatic identification A/B program.
4. Multiple inspection scenarios. Support board inspection with/without fixtures.
Specification of SMT Online AOI Inspection Machine:
| Model | I.C.T SMT AOI AI-5146 | I.C.T SMT AOI AI-5146D |
| Mini Component | 01005chip,0.3pitch IC and Special shaped | |
| Resolution@FOV | 10um@40*30mm | 15um@40*30mm |
| Camera | 12M pixel intelligent digital industrial camera | |
| Lens | Telecentric lens | |
| Light | RGB+W 4 color integral | |
| Inspection Speed | 0.23sec/FOV | |
| Inspection Algorithm | CNN, Color contrast, Outline recognition, Offset inspection, Template matching, Character comparison, OCR, etc. | |
| Inspection Item | Component: Absent, Reversed, Mis-alignment, Broken, Extra, Foreign matter, Stained, etc. Solder: Insufficient solder, excessive solder,bridging,pseudo solder etc. Other: Bar code Recognition/QR code Recognition/OCR. | |
| PCB Size | 50*50mm~510*460mm (Large board mode: Left to right: max 730*460mm Right to left: max 640*460mm) | 50*50mm~510*610mm(Single rail operation) 50*50mm~510*330mm(Dual rail operation) |
| Rail | Single rail | Dual rail |
| PCB Height | Top:25mm,Bottom:80mm | Top:25mm,Bottom:30mm |
| PCB Thickness | 0.3 ~ 6.0mm | |
| PCB Edge | 3.7mm | |
| PCB Warpage | ±3.0mm | |
| PCB Weight | Max:3Kg | |
| Conveyor Height | 900±20mm | |
| With Adjustment | Manual&Auto | |
| Conveyor Direction | L ~R or R ~L | |
| Power | AC220 50/60Hz,5A | |
| Rated power | 380W | |
| Communication | SMEMA | |
| Weight | 750Kg | 790Kg |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
Watch the video to learn how automated SMT Online AOI Inspection Machine can improve efficiency in SMT manufacturing!
Click on the right to inquire --->>
Q: What types of defects can the I.C.T SMT AOI AI-5146 detect?
A: It detects soldering defects, component misalignment, polarity issues, and more.
Q: Can the SMT AOI handle dual-rail operations?
A: Yes, it supports both single and dual-rail operations with flexible configuration options.
Q: How does SMT AOI help improve the quality of SMT production?
A: AOI improves quality by using high-resolution cameras and advanced image processing to inspect components and solder joints. It identifies even the smallest defects quickly and accurately, reducing manual inspection errors. The system helps manufacturers achieve higher yields and lower defect rates by ensuring that only correctly assembled PCBs move to the next production stage.
