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I.C.T- AI-5146 | Smt Production Pcb Visual Test Line Online Aoi Inspection Machine

Intelligent online aoi inspection machine ensures PCB quality. 
a. High-speed real-time imaging.
b. Low false alarm rate.
c. Simple one-key programming.
d. Remote centralized control.
e. Full defect detection list.
f. SPC data traceability.
g. Warpage compensation tech.
  • I.C.T- AI-5146

  • I.C.T

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AOI Inspection Machine 104


I.C.T Online AOI Inspection Machine AI-5146


The I.C.T online aoi inspection machine AI-5146 uses a high-precision color camera to capture PCB images in real time. It applies CNN deep learning to detect component and solder defects smartly. This smt production line online aoi machine fits pre-reflow and post-reflow checks. It offers low false alarms, fast speed, and easy setup. Users get stable results with GR&R under 10%. It supports remote control and MES data links for better factory flow.


Feature


Deep Learning Algorithm

Deep Learning Algorithm

The AI-5146W automatic pcb aoi machine employs deep learning through CNN to optimize big data and enable intelligent minimalist programming. It automatically identifies components and solder joints with one-click, solving issues of long programming times and high false alarms common in traditional methods. Trained on vast datasets, it accurately distinguishes NG from OK boards, even with varying solder joint shapes. This reduces miss inspections and enhances generalization for diverse scenarios, like handling component overhangs or pin holes in solder without interference.


High-Speed Inspection

Quick Inspection Speed

Top camera shoots at 0.23 sec per FOV. Deep alignment keeps fast movement. It computes next field while shooting current one. Path planning auto-routes for efficiency. The online aoi inspection machine deals with large PCBs easily. It fits high-volume lines without slowdown. Users gain more output per shift.


Strong Inspection Capability

Flexible Procedures


It finds missing, skewed, bridge, excess solder, and more. Auto IC pin boxes judge multi defects at once. It ignores board color or character shifts. Generalization handles overhang or slight deviations. The online aoi inspection machine keeps low false rates in complex cases.



Specification


Model I.C.T SMT AOI AI-5146  I.C.T SMT AOI AI-5146D
Mini Component 01005chip,0.3pitch IC and Special shaped
Resolution@FOV  10um@40*30mm 15um@40*30mm
Camera 12M pixel intelligent digital industrial camera
Lens Telecentric lens
Light RGB+W 4 color integral
Inspection Speed 0.23sec/FOV
Inspection Algorithm CNN, Color contrast, Outline recognition, Offset inspection, Template matching, Character comparison, OCR, etc.
Inspection Item Component: Absent, Reversed, Mis-alignment, Broken, Extra, Foreign matter, Stained, etc.

Solder: Insufficient solder, excessive solder,bridging,pseudo solder etc.

Other: Bar code Recognition/QR code Recognition/OCR.




PCB Size

50*50mm~510*460mm

(Large board mode:

Left to right: max 730*460mm

Right to left: max 640*460mm)

50*50mm~510*610mm(Single rail operation)

50*50mm~510*330mm(Dual rail operation)

Rail Single rail  Dual rail
PCB Height Top:25mm,Bottom:80mm  Top:25mm,Bottom:30mm
PCB Thickness 0.3 ~ 6.0mm
PCB Edge 3.7mm
PCB Warpage ±3.0mm
PCB Weight Max:3Kg
Conveyor Height 900±20mm
With Adjustment Manual&Auto
Conveyor Direction L ~R or R ~L
Power AC220 50/60Hz,5A
Rated power  380W
Communication SMEMA
Weight 750Kg 790Kg

* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.


SMT Line Equipment List

SMT LINE


Our High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.


1 SMT Line with SMT Machine 03


Product Name Purpose in SMT Line
PCB Loader Automatically loads bare PCBs to the line.
Solder Paste Printer Prints solder paste on PCB pads accurately.
Pick and Place Machine Mounts components onto PCBs precisely.
Reflow Oven Melts solder to form solid joints.
AOI Machine Inspects solder joints and placement defects.
SPI Machine Checks solder paste height and quality.
Traceability Equipment Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer


Customer Success Video


Watch the I.C.T-5146 marketing video to see the online aoi inspection machine in action. It starts with sleek exterior and key selling points. Inside views show high-precision camera and RGB+W lights. The machine runs smoothly on SMT line, capturing real-time images. AI programming demo highlights one-click component ID and solder check. It displays defect examples like bridge or missing parts. Quick setup and remote links appear. End shows stable operation in factory, raising yield and speed.




Service and Training Support


I.C.T offers full support for the online aoi inspection machine. Our team handles install, debug, and upkeep. Remote help solves problems fast. We provide on-site or online training for easy use. Users learn programming, defect setup, and data analysis. Regular updates keep software current. Global service centers ensure quick parts supply. This builds user skill and machine uptime.


AOI Machine 202


| Customer Reviews


Clients love our engineers' fast response and expert fixes. They praise the online aoi inspection machine for accurate checks and low errors. Safe packing protects during ship. Quick issue solving cuts wait time. Stable performance boosts their lines.

Customer-Review-04


| Certifications and Standards


I.C.T holds CE for safety, RoHS for green materials, and ISO9001 for quality control. We have patents on key tech like AI algorithms. These prove reliable build and innovation.


I.C.T-Certificate-02


| About I.C.T Company and Our SMT Factory


I.C.T has own R&D and production in 12,000m² factory. Over 89 staff include 20 engineers. We grow fast, serving 1600+ clients in 72 countries. Strict tests and quality systems ensure top products. Global branches offer local help.I.C.T-Factory-and-Team-01

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