English  |
I.C.T-SS550
I.C.T
| Quantity: | |
|---|---|
| On-line Selective Wave Soldering Machine
The Selective Wave Soldering Machine, developed and assembled by I.C.T in China, is a top-performing device designed for flexible, high-volume soldering processes. It features a unique design where the PCB stays fixed while the spray and soldering platform moves, ensuring efficient and stable welding.
The machine is fully controlled by PC, allowing users to set and save parameters like movement paths, solder temperature, and flux type, ensuring excellent traceability and repeatable quality. Its modular SMEMA online transport supports various production line configurations. With auto wave height calibration and CCD mark positioning, it maintains high precision. I.C.T, with over 25 years of experience, provides reliable solutions to over 1600 customers in 72 countries, making this machine a trusted choice for PCB and automotive electronics manufacturing.
| DIP Line Equipment List
The Selective Wave Soldering Machine features a cutting-edge flux system for precise application. It utilizes a high-frequency pulse injection valve to deliver small, uniform flux dots with solid content below 10%, ensuring optimal fluxing results. A pressure tank maintains stable flux pressure regardless of usage, while a tray under the jet valve collects residue for easy upkeep. The nozzle, mounted on an XY platform with 0.02mm repeatability, and Japanese SMC pneumatic components, delivers reliable and efficient performance.
The preheat system is designed to enhance welding efficiency with a robust setup. It includes standard bottom preheating and an adjustable IR heater on top for efficient, stable heat conduction. The structure maximizes the preheating area, and all-round high-temperature cotton ensures consistent temperatures. Featuring top-brand heat-generating parts and a tool-free maintenance plug-in design, it offers hassle-free servicing for uninterrupted production.
The soldering system provides superior performance with advanced technology. An electromagnetic pump ensures the stability and reliability of the solder peak, while software controls solder temperature, N2 temperature, wave height, and calibration. The titanium solder pot, combined with a cast iron heater, prevents leaks and heats up quickly. An N2 online heating system improves wetting and reduces dross, ensuring high-quality solder joints.
The transmission system offers durability and stability for seamless operation. Constructed with special material profiles and a thoughtful design, it includes a three-part roller module and PCBA side/top clamp system to secure boards. The thickened customized rail supports a 20kg load, with independent control of each transport area powered by Japanese motors and pneumatics, ensuring precise, collision-free movement.
The control system delivers dependable and expandable performance. It features a PLC+ module high-end bus control system compliant with CE and Industry 4.0 standards, boosting capacity and stability. Equipped with global high-quality electrical parts and Cat-6 network cables, it ensures fast communication and responsive operation, making it a solid foundation for the machine.
The operating system enhances usability with an intuitive design. It offers a guided programming mode with CCD fast programming and auto nozzle identification for efficiency. Picture programming enables coordinate correction and verification, while a real-time data visualization interface allows one-button switching to CCD soldering monitoring. Available in multiple languages like Chinese, English, and Japanese, it suits a global audience.
| Specification
| On-line Selective Wave Soldering Machine | ||||
| Model | I.C.T SS540 | I.C.T SS550 | I.C.T SS550P1 | I.C.T SS550P2 |
| On-line Modular | Spray + Preheating & Soldering | Spray + Preheating + Soldering | Spray + Preheating + Soldering +Soldering | Spray + Preheating + Soldering + Soldering+ Soldering |
| Soldering System | ||||
| Nozzle Quantity | 1 | 1 | 2 | 3 |
| Solder Pot Quantity | 1 set | 1 set | 2 set | 3 set |
| Double Pot (Option) | N/A | Option | Option | Option |
| Solder Pot Power | 2.35kw | 2.35kw | 4.70kw | 7.05kw |
| Flux System | ||||
| Flux Storage Tank | 1L | 1L | 2L | 2L |
| Flux Support | Flux Alarm, Automatic | |||
| Spray Nozzle | Germany Jet Valve (Spot and line spraying) 1 set | |||
| Spray Nozzle Size | 130um (180um, 210um Option) | |||
| Spray Speed | 0~20mm/s | |||
| Spray Nozzle Move Speed | 0~400mm/s | |||
| Preheating System | ||||
| Preheating Mode | Hot air and IR | Hot air and IR | Hot air and IR | Hot air and IR |
| Preheating Area | L500*W500mm | L500*W500mm | L500*W500mm | L500*W500mm |
| Preheating Zone | Top hot air: 2, Bottom IR: 1 | |||
| Bottom Preheating Power | Max.12kw | |||
| Top Preheating Power | Max.6kw | |||
| Warm-up Time | Approx.15min (setting 150℃) | |||
| Control Mode | PC+PLC | |||
| Transport System | ||||
| PCB Size (with fixture) | 120*60~500*500mm | |||
| PCB Replacement | Online | |||
| PCB Top Clearance | 120mm | |||
| Transport Height | 900±20mm | |||
| Transport Width | 60~500mm | |||
| Dimension：mm | L1850*W1850*H1480 | L2560*W1750*H1480 | L2560*W1950*H1480 | L2600*W1950*H1480 |
| Weight | Approx: 800kg | Approx: 1200kg | Approx: 1300kg | Approx: 1500kg |
| DIP Line Equipment List
Our DIP production line offers advanced tools for efficient and precise PCB assembly. The fully automated DIP line includes a DIP insertion line for accurate component placement, a wave loader for smooth PCB entry, a wave unloader for safe exit, and an assembly belt line for final checks. This high-quality PCB DIP production line ensures stable operation, reliable THT insertion, and cost-effective assembly, meeting diverse industry needs. With modular designs and global support from I.C.T, it boosts productivity for through-hole tasks.
| Customer Success Video
In 2024, I.C.T engineers traveled to Europe to provide after-sales service for an automotive battery company, showcasing the Selective Wave Soldering Machine SS550 with its 4-cylinder selective soldering demo. The video highlighted the machine’s stable wave calibration and high-quality solder joints. The client’s final product, automotive battery components, was clearly displayed, showing how the equipment enhanced production efficiency and quality. I.C.T’s professional service and machine performance earned high praise, reflecting our global support strength.
| Professional Service and Training
I.C.T offers comprehensive service and training to ensure customer peace of mind. Our services include equipment installation, maintenance, and technical support, with engineers providing on-site guidance tailored to your needs. Training covers operation, parameter settings, and troubleshooting for quick mastery. We also provide remote assistance and regular optimization tips to adapt to production changes. With 25 years of expertise, I.C.T is committed to building long-term partnerships and improving your efficiency.
| Customer Praise
Customers highly praise I.C.T engineers for their professionalism and quick responses. The machine’s efficient welding and stable performance are widely appreciated as key production assets. Our careful packaging ensures safe delivery, while fast problem-solving wins consistent acclaim, strengthening customer trust in I.C.T.
| Industry Certifications
I.C.T holds international certifications like CE, RoHS, and ISO9001, confirming our equipment meets global safety and quality standards. We also own multiple patents, showcasing innovation in selective soldering technology. These credentials reflect I.C.T’s dedication to quality and customer trust.
| About I.C.T Company and Factory
I.C.T is a leading company with in-house R&D and production, employing a large team that has grown rapidly in recent years. We serve over 1600 customers across 72 countries, supported by a factory with strict testing processes and a robust quality management system. With 25 years of experience, I.C.T continues to innovate, delivering reliable solutions for the global electronics manufacturing industry.
| On-line Selective Wave Soldering Machine
The Selective Wave Soldering Machine, developed and assembled by I.C.T in China, is a top-performing device designed for flexible, high-volume soldering processes. It features a unique design where the PCB stays fixed while the spray and soldering platform moves, ensuring efficient and stable welding.
The machine is fully controlled by PC, allowing users to set and save parameters like movement paths, solder temperature, and flux type, ensuring excellent traceability and repeatable quality. Its modular SMEMA online transport supports various production line configurations. With auto wave height calibration and CCD mark positioning, it maintains high precision. I.C.T, with over 25 years of experience, provides reliable solutions to over 1600 customers in 72 countries, making this machine a trusted choice for PCB and automotive electronics manufacturing.
| DIP Line Equipment List
The Selective Wave Soldering Machine features a cutting-edge flux system for precise application. It utilizes a high-frequency pulse injection valve to deliver small, uniform flux dots with solid content below 10%, ensuring optimal fluxing results. A pressure tank maintains stable flux pressure regardless of usage, while a tray under the jet valve collects residue for easy upkeep. The nozzle, mounted on an XY platform with 0.02mm repeatability, and Japanese SMC pneumatic components, delivers reliable and efficient performance.
The preheat system is designed to enhance welding efficiency with a robust setup. It includes standard bottom preheating and an adjustable IR heater on top for efficient, stable heat conduction. The structure maximizes the preheating area, and all-round high-temperature cotton ensures consistent temperatures. Featuring top-brand heat-generating parts and a tool-free maintenance plug-in design, it offers hassle-free servicing for uninterrupted production.
The soldering system provides superior performance with advanced technology. An electromagnetic pump ensures the stability and reliability of the solder peak, while software controls solder temperature, N2 temperature, wave height, and calibration. The titanium solder pot, combined with a cast iron heater, prevents leaks and heats up quickly. An N2 online heating system improves wetting and reduces dross, ensuring high-quality solder joints.
The transmission system offers durability and stability for seamless operation. Constructed with special material profiles and a thoughtful design, it includes a three-part roller module and PCBA side/top clamp system to secure boards. The thickened customized rail supports a 20kg load, with independent control of each transport area powered by Japanese motors and pneumatics, ensuring precise, collision-free movement.
The control system delivers dependable and expandable performance. It features a PLC+ module high-end bus control system compliant with CE and Industry 4.0 standards, boosting capacity and stability. Equipped with global high-quality electrical parts and Cat-6 network cables, it ensures fast communication and responsive operation, making it a solid foundation for the machine.
The operating system enhances usability with an intuitive design. It offers a guided programming mode with CCD fast programming and auto nozzle identification for efficiency. Picture programming enables coordinate correction and verification, while a real-time data visualization interface allows one-button switching to CCD soldering monitoring. Available in multiple languages like Chinese, English, and Japanese, it suits a global audience.
| Specification
| On-line Selective Wave Soldering Machine | ||||
| Model | I.C.T SS540 | I.C.T SS550 | I.C.T SS550P1 | I.C.T SS550P2 |
| On-line Modular | Spray + Preheating & Soldering | Spray + Preheating + Soldering | Spray + Preheating + Soldering +Soldering | Spray + Preheating + Soldering + Soldering+ Soldering |
| Soldering System | ||||
| Nozzle Quantity | 1 | 1 | 2 | 3 |
| Solder Pot Quantity | 1 set | 1 set | 2 set | 3 set |
| Double Pot (Option) | N/A | Option | Option | Option |
| Solder Pot Power | 2.35kw | 2.35kw | 4.70kw | 7.05kw |
| Flux System | ||||
| Flux Storage Tank | 1L | 1L | 2L | 2L |
| Flux Support | Flux Alarm, Automatic | |||
| Spray Nozzle | Germany Jet Valve (Spot and line spraying) 1 set | |||
| Spray Nozzle Size | 130um (180um, 210um Option) | |||
| Spray Speed | 0~20mm/s | |||
| Spray Nozzle Move Speed | 0~400mm/s | |||
| Preheating System | ||||
| Preheating Mode | Hot air and IR | Hot air and IR | Hot air and IR | Hot air and IR |
| Preheating Area | L500*W500mm | L500*W500mm | L500*W500mm | L500*W500mm |
| Preheating Zone | Top hot air: 2, Bottom IR: 1 | |||
| Bottom Preheating Power | Max.12kw | |||
| Top Preheating Power | Max.6kw | |||
| Warm-up Time | Approx.15min (setting 150℃) | |||
| Control Mode | PC+PLC | |||
| Transport System | ||||
| PCB Size (with fixture) | 120*60~500*500mm | |||
| PCB Replacement | Online | |||
| PCB Top Clearance | 120mm | |||
| Transport Height | 900±20mm | |||
| Transport Width | 60~500mm | |||
| Dimension：mm | L1850*W1850*H1480 | L2560*W1750*H1480 | L2560*W1950*H1480 | L2600*W1950*H1480 |
| Weight | Approx: 800kg | Approx: 1200kg | Approx: 1300kg | Approx: 1500kg |
| DIP Line Equipment List
Our DIP production line offers advanced tools for efficient and precise PCB assembly. The fully automated DIP line includes a DIP insertion line for accurate component placement, a wave loader for smooth PCB entry, a wave unloader for safe exit, and an assembly belt line for final checks. This high-quality PCB DIP production line ensures stable operation, reliable THT insertion, and cost-effective assembly, meeting diverse industry needs. With modular designs and global support from I.C.T, it boosts productivity for through-hole tasks.
| Customer Success Video
In 2024, I.C.T engineers traveled to Europe to provide after-sales service for an automotive battery company, showcasing the Selective Wave Soldering Machine SS550 with its 4-cylinder selective soldering demo. The video highlighted the machine’s stable wave calibration and high-quality solder joints. The client’s final product, automotive battery components, was clearly displayed, showing how the equipment enhanced production efficiency and quality. I.C.T’s professional service and machine performance earned high praise, reflecting our global support strength.
| Professional Service and Training
I.C.T offers comprehensive service and training to ensure customer peace of mind. Our services include equipment installation, maintenance, and technical support, with engineers providing on-site guidance tailored to your needs. Training covers operation, parameter settings, and troubleshooting for quick mastery. We also provide remote assistance and regular optimization tips to adapt to production changes. With 25 years of expertise, I.C.T is committed to building long-term partnerships and improving your efficiency.
| Customer Praise
Customers highly praise I.C.T engineers for their professionalism and quick responses. The machine’s efficient welding and stable performance are widely appreciated as key production assets. Our careful packaging ensures safe delivery, while fast problem-solving wins consistent acclaim, strengthening customer trust in I.C.T.
| Industry Certifications
I.C.T holds international certifications like CE, RoHS, and ISO9001, confirming our equipment meets global safety and quality standards. We also own multiple patents, showcasing innovation in selective soldering technology. These credentials reflect I.C.T’s dedication to quality and customer trust.
| About I.C.T Company and Factory
I.C.T is a leading company with in-house R&D and production, employing a large team that has grown rapidly in recent years. We serve over 1600 customers across 72 countries, supported by a factory with strict testing processes and a robust quality management system. With 25 years of experience, I.C.T continues to innovate, delivering reliable solutions for the global electronics manufacturing industry.
