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I.C.T-SS550 | Full-auto Online Selective Wave Soldering Machine

Automatic Online Selective Wave Soldering Machine for PCB . Selective wave soldering is a special form of wave soldering invented to meet the development requirements of through-hole components soldering.I.C.T SS540/550 online selective wave soldering is a high performance equipment developed and assembled in China.
  • I.C.T-SS550

  • I.C.T

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I.C.T-SS550 | Full-auto Online Selective Wave Soldering Machine  


Overview

Selective wave soldering is a special form of wave soldering invented to meet the development requirements of through-hole components soldering. It is mainly suitable for the soldering of through-hole components in high-end electronic products. For example: military electronic products, automotive electronics, switching power supply products and other industries which require higher soldering reliability. I.C.T online selective wave soldering is a high performance equipment developed and assembled in China. For higher flexibility or multiwave soldering for high-volume processes. Parallel process due to the separation of fluxing, preheating and soldering, operation of up to two spray heads, up to five lower preheating with upper convection heating, perfect for the connection to assembly stands and periphery, connection to traceability systems for process control.


I.C.T SS540/ SS550 online selective wave soldering is a high performance equipment developed and assembled in China.


I.C.T Selective Wave Soldering Machine SS540

I.C.T-SS540

I.C.T Selective Wave Soldering Machine SS550

I.C.T-SS550


Features:


1. PCB plate fixed, spray and soldering platform moving; 

2. High soldering quality, greatly improve the pass rate of soldering; 

3. Modular design of SMEMA online transportation, support customers for flexible line formation; 

4. Full PC control. All parameters can set in PC and saved to PCB menu, like moving path, solder temperature, flux type, solder type, N2 temperature etc, best trace-ability and easy to get repeat soldering quality; 

5. Auto wave height calibration function, to check & calibrate wave’s height after every certain PCB, so to keep a very good stability of wave; 

6. CCD Mark positioning function, to check PCB’s mark point after every certain PCB; 

7. Self design motion table with cast aluminum, lighter weight with quick motion speed; 

8. Panasonic servo motor & driver provide stable, with ball screw & linear guild rail, less noise, stable movement; 

9. With dust proof plate above motion table, so to avoid flux or solder drop to damage ball screw; 

10. The jet valve originated in Germany is selected with small flux dot, please note flux solid content should be less than 10%; 

11. Flux is stocked by pressure tank, make sure pressure stable without influenced of amount of flux; 

12. Electromagnetic pump coil adopts German imported brand to ensure the stability and reliability of the peak; 13. Solder pot is made of stainless steel with anti-corrosion coating, not leakage, also titanium alloy can be used according to customer requirements; 

14. With cast iron heater outside, robust & quick heat up; 

15. N2 online heating system, to wet the soldering perfectly and reduce the solder dross; 16. With stainless steel roller for conveyor, not wearable


Features 1 Flux system:


Flux nozzle of selective wave soldering machine

1. German high-frequency pulse injection valve to get precious fluxing result with small flux dot, flux solid content should be less than 10%. The flux nozzle jam detection function is optional.

2. It is configuration with tray under the jet valve to catch the flux residue for easy maintenance.

3. The nozzle is mounted on the XY platform, the accuracy of repetition and positioning can reach 0.02mm.



Features 2 Preheat system:


Features 2 Preheat system


1. The machine is equipped with bottom IR preheating as standard, and the preheating area can be set; top hot air preheating, infrared heating Conduction is efficient and stable. 

2. Design structure for maximizing preheating area.

3. All round high temperature cotton design to ensure temperature stability. 

4. Heat-generating and heat-conducting parts and motors adopt top brands. 

5. Maintenance plug-in design, tool-free maintenance mode.


Features 3 Soldering system:


Features 3 Soldering system

 

1. Electromagnetic pump coil adopts Sweden “PRECIMETER” brand to ensure the stability and reliability of the peak.

2. Solder temperature, N2 temperature, wave height, wave calibration etc all able to set in software. 

3. Solder pot is made of stainless steel with anti-corrosion coating, not leakage. With cast iron heater outside, robust & quick heat up.

4. N2 online heating system, to wet the soldering perfectly and reduce the solder dross.


Features 4 Transmission system:


Features 4 Transmission system


1. Special material profiles ensure stability, and rational design ensures convenience.

2. The transmission module is composed of the roller. 

3. PCBA side clamp and top clamp system can ensure the stability of the board.

4. Thickened customized rail, 20KG load.


Features 5 Control system:


Features 5 Control system


1. Keyence KV7500 PLC+Keyence module high-end bus control system, ensure the stability and extensibility of the system.

2. Conform to CE and other standards. 

3. Underfloor design of Industry 4.0. 

4. Ensure the capacity improvement, add the underlying control of the soldering machine module, and ensure the stability.


Features 6 Operating system:


Features 6 Operating system


1. Guided programming mode.

2. CCD fast programming function. 

3. Picture programming, make coordinate correction, coordinate intelligent verification. 

4. Real time data visualization of interface. One button switching of CCD soldering real-time monitoring interface. 5. Chinese, English, can be switched.


Features 7 Intelligence system:


Features 7 Intelligence system


1. Standards and adaptability of MES, WIFI connection, online software upgrade, remote control, intelligent. 

2. Soldering data can be traced to confirm the process of each soldering point.



Specifications:


On-line Selective Wave Soldering Machine
Model I.C.T SS540 I.C.T SS550 I.C.T SS550P1
I.C.T SS550P2
On-line Modular Spray + Preheating & Soldering Spray + Preheating + Soldering Spray + Preheating + Soldering +Soldering Spray + Preheating + Soldering + Soldering+ Soldering
Soldering System
Nozzle Quantity 1
1 2 3
Solder Pot Quantity 1 set 1 set 2 set 3 set
Double Pot (Option) N/A Option Option Option
Solder Pot Power 2.35kw 2.35kw 4.70kw 7.05kw
Flux System
Flux Storage Tank 1L 1L 2L 2L
Flux Support Flux Alarm, Automatic
Spray Nozzle Germany Jet Valve (Spot and line spraying) 1 set
Spray Nozzle Size 130um (180um, 210um Option)
Spray Speed 0~20mm/s
Spray Nozzle Move Speed 0~400mm/s
Preheating System
Preheating Mode Hot air and IR Hot air and IR Hot air and IR Hot air and IR
Preheating Area L500*W500mm L500*W500mm L500*W500mm L500*W500mm
Preheating Zone Top hot air: 2, Bottom IR: 1
Bottom Preheating Power Max.12kw
Top Preheating Power Max.6kw
Warm-up Time Approx.15min (setting 150℃)
Control Mode PC+PLC
Transport System
PCB Size (with fixture) 120*60~500*500mm
PCB Replacement Online
PCB Top Clearance 120mm
Transport Height 900±20mm
Transport Width 60~500mm
Dimension:mm L1850*W1850*H1480 L2560*W1750*H1480 L2560*W1950*H1480  L2600*W1950*H1480
Weight Approx: 800kg Approx: 1200kg Approx: 1300kg Approx: 1500kg

* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.


I.C.T - Our Company


Online Selective Wave Soldering Machine

About I.C.T:


I.C.T is a leading provider of factory planning solution. We have 3 wholly-owned factories, providing professional consultation and services for global customers. We have more than 22 years of eletronic overall solutions. We not only provide a complete set of equipment, but also provide full range of technical support and services, and give customers more reasonable professional advice. We help many customersv to set up factories in LED, TV, mobile phone, DVB, EMS and other indutries all over the world. We are to set up factories in LED, TV, mobile phone, DVB, EMS and other indutries all over the world. We are trustworthy.

Online Selective Wave Soldering Machine


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Online Selective Wave Soldering Machine

For SMT Factory Setup, We Can Do for You:

1.  We Provide Full SMT Solution for You

2.  We Provide Core Technology With Our Equipments

3.  We Provide The Most Professional Tech Service

4.  We Have Wealthy Experience on SMT Factory Setup

5.  We Can Solve Any Question About SMT


Online Selective Wave Soldering Machine


Online Selective Wave Soldering Machine

FAQ:


Q: What is selective wave soldering?

A: Selective wave soldering is a precision soldering process commonly employed in electronics manufacturing, exemplified by I.C.T. It selectively solders specific areas or components on a printed circuit board (PCB) with accuracy and control.


Q: What is the difference between selective soldering and wave soldering?

A: Selective soldering, championed by I.C.T, targets specific soldering areas or components on a PCB with precision, while wave soldering covers the entire PCB with solder in a single pass. Selective soldering provides greater control and accuracy in soldering.


Q: Why use selective soldering?

A: Selective soldering, a hallmark of I.C.T's manufacturing capabilities, is chosen for its ability to reduce solder defects, improve quality control, and solder complex or sensitive components with precision. It ensures the highest manufacturing standards.


Q: What temperature is selective wave soldering?

A: The temperature for selective wave soldering can vary depending on the specific solder alloy and the components being soldered. It is typically controlled precisely to suit the soldering process and the materials involved, ensuring optimal soldering quality.


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