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I.C.T-A131
I.C.T
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The I.C.T A131 THT Axial Lead Component Insertion Machine is designed for automatic insertion of axial lead components in DIP and through-hole PCB assembly. It is suitable for resistors, diodes, inductors, fuses, jumper wires, capacitors, transistors, and other 52–90mm standard package components. The machine supports 25000 CPH insertion speed, with 10 or 20 standard feeder inputs. Optional feeder configurations can support 30, 40, 50, or 100 inputs for larger production needs. It also supports component span from 5 to 22mm and jumper span from 5 to 26mm. With compact design, auto recovery, 0–360° insertion direction, and stable feeding, this machine helps factories reduce manual insertion work and improve production consistency.
| Product Features
The insert system uses a stable structure and high-quality parts to support long-term production. Its high-precision coordinate positioning system helps keep insertion accurate during continuous operation. Different components can be changed quickly, so production teams can handle product changeovers with less downtime. As a A131 THT Axial Lead Component Insertion Machine, it is built for repeated axial insertion tasks where speed and accuracy both matter.
The conveyor system uses a 360° rotating platform. The servo motor controls the rotation angle accurately, helping the machine insert components from different directions. The cylinder push plate supports accurate PCB positioning, while the mechanical baffle structure gives reliable long-life operation. Step belt PCB transmission, sensor stop control, and continuous signal action help keep board movement stable. Traditional mechanical width adjustment also helps reduce calibration and maintenance time.
The bend system is designed for stable and safe lead forming. During the bending process, the machine is built to protect both the PCB and the component, reducing the risk of damage during high-speed production. The structure is easy to replace and maintain, which helps improve daily production efficiency. Core components use high-quality materials, while moving parts use imported materials for better durability. For factories using a high-speed axial insertion machine, stable bending is important because lead shape affects soldering quality.
The jumper system uses an independent feeding method. Its precise motor control helps improve jumper feeding accuracy. The system supports multiple jumper wire diameters from 0.5 to 0.7mm. This gives Customers more process flexibility when jumper wire insertion and axial component insertion are needed on the same production platform.
The feeding system is designed for high adaptability. It supports automatic re-run feeding and non-stop refeeding, helping reduce production interruptions. The standard configuration supports 10 or 20 feeder inputs, while 30, 40, 50, and 100 feeder inputs can be optional. This makes the machine suitable for high-density and high-mix component production. For factories handling different PCB models, stable feeding helps reduce waiting time and keeps the insertion process smooth.
The control system is designed based on Industry 4.0 and EU CE standards. A specially developed IO control center matches the machine’s working requirements. Full closed-loop control gives faster response and higher efficiency, while the modular control system helps reduce maintenance cost. For THT component insertion, this control design helps operators manage insertion programs, production speed, and machine status more clearly.
The machine supports auto recovery, helping production resume faster after certain insertion issues. The insertion direction can be set from 0° to 360° by 1° increments, giving more freedom for different PCB layouts. Component lead bend angle is 35°±15°, and lead bend length is 1.2–2.2mm. The machine supports Chinese and English language operation, more than 2000 programs, microcomputer control, and LCD touch screen operation. It also supports PCB size from 5050mm to 380380mm, insertion area from 5050mm to 370370mm, and PCB weight below 1.0kg. These details make it practical Through-Hole Assembly Equipment for modern electronics factories.
| Specification
| Specification | A131M | A131H |
|---|---|---|
| Component Feeder Input | 10pcs (Option: 30, 40, 50, 100pcs) | 20pcs (Option: 30, 40, 50, 100pcs) |
| Insertion Speed | 25000CPH, Max 0.12s/point (0.14s, 0.16s, 0.18s/point changeable) | 25000CPH, Max 0.12s/point (0.14s, 0.16s, 0.18s/point changeable) |
| Insertion Span | Component: 5~22mm, Jumper: 5~26mm | Component: 5~22mm, Jumper: 5~26mm |
| Jumper Feeder | 0.5~0.7mm, Independent Feeding | 0.5~0.7mm, Independent Feeding |
| Insertion Recovery | Auto recovery | Auto recovery |
| Insertion Direction | 0~360° direction by 1° increment | 0~360° direction by 1° increment |
| Component Lead bend Angle | 35°±15° | 35°±15° |
| Component Lead bend Length | 1.2~2.2mm | 1.2~2.2mm |
| Component Type | Jumper, Capacitor, Transistor, Diode, Inductor, Resistor, Fuse etc., 52-90mm Standard Package | Jumper, Capacitor, Transistor, Diode, Inductor, Resistor, Fuse etc., 52-90mm Standard Package |
| Insertion Precision | 0.05mm | 0.05mm |
| PCB Size | 50*50~380*380mm | 50*50~380*380mm |
| Insertion Area | 50*50~370*370mm | 50*50~370*370mm |
| PCB Weight | <1.0Kg | <1.0Kg |
| PCB Thickness | 1.0~2.0mm | 1.0~2.0mm |
| PCB Fixed | Pin + Clamp | Pin + Clamp |
| Transport Height | 900±20mm | 900±20mm |
| Transport Direction | R~L (Optional: L~R) | R~L (Optional: L~R) |
| Transport Time | 3-4s | 3-4s |
| Operate | Microcomputer, LCD Touch Screen | Microcomputer, LCD Touch Screen |
| Language | Chinese, English | Chinese, English |
| Program Quantity | 2000+ | 2000+ |
| Air Pressure | 0.45~0.6Mpa | 0.45~0.6Mpa |
| Air Source Flow | 110L/min | 110L/min |
| Power Supply | 1P, 220AC±10%, 50/60HZ | 1P, 220AC±10%, 50/60HZ |
| Power | 2.0KVA | 2.0KVA |
| Dimension | L2080*W1750* H1600mm | L2080*W1750* H1600mm |
| Feeder Station Size | 10Feeder: 1360*1000*1460mm, 20Feeder: 1860*1000*1460mm, 30Feeder: 2360*1000*1460mm | 10Feeder: 1360*1000*1460mm, 20Feeder: 1860*1000*1460mm, 30Feeder: 2360*1000*1460mm |
| Weight | 1300kg | 1300kg |
*I.C.Tkeepsworkingonqualityandperformance,specificationsandappearancemaybeupdatedwithoutparticularnotice.Ifdifferent,please followthenewlist
| DIP Line Equipment List
I.C.T can integrate the Automatic PCB Insertion Machine into a full DIP production line based on the Customer’s PCB size, component type, production capacity, and factory layout. Related equipment includes manual insertion lines, axial insertion machines, radial insertion machines, odd-form insertion machines, wave soldering machines, selective soldering machines, DIP AOI, PCB conveyors, loaders, unloaders, repair stations, and testing equipment. In a typical process, SMT boards first complete printing, placement, and reflow. Then axial lead components are inserted before soldering, inspection, repair, and final assembly. I.C.T helps Customers plan the full production process, including equipment layout, line direction, operator arrangement, and future capacity expansion.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
An I.C.T Customer from Hungary visited our factory in early December to check their customized fully automatic THT insertion line. The project was built for through-hole PCB assembly and included an Odd Form Insertion Machine, I.C.T-Acrab Wave Soldering Machine, and DIP AOI inspection machine. During the project process, I.C.T engineers reviewed machine connection, component insertion performance, soldering process, inspection function, and overall line operation with the Customer. The Customer also discussed production details, process flow, and future factory use with our engineering team. This project shows how I.C.T supports customized THT automation lines, from machine selection and line design to testing, training, and production preparation.
| Comprehensive Service Support
For a complete SMT and DIP production line, service is not only about installing one machine. I.C.T supports Customers from layout planning, power and air preparation, machine connection, program setup, trial production, and operator training. Our engineers help check how the insertion process connects with upstream SMT equipment and downstream wave soldering, AOI inspection, repair, and testing stations. Training covers line operation, production flow, safety points, maintenance planning, common troubleshooting, and daily management. For a new factory or a team upgrading from manual insertion to automation, this full-line support helps reduce setup mistakes and makes the whole production line easier to run from the beginning.
| What Clients Say
Customers often give positive feedback on I.C.T because our team focuses on the full production result, not only machine delivery. They value our engineers’ clear training, practical line connection advice, and fast response during project communication. Customers also mention stable equipment running, strong export packaging, and careful support during production preparation. In full DIP line projects, small details matter a lot, such as conveyor direction, machine height, soldering connection, inspection position, operator flow, and maintenance access. I.C.T follows up on these points with both sales and engineering teams, helping Customers feel more confident when building or upgrading an electronics manufacturing line.
| Certifications and Standards
I.C.T focuses on quality control for complete SMT, DIP, and THT production line equipment. Our company works with products and systems supported by CE, RoHS, ISO9001, patents, and other quality documents. For a complete production line, quality is not only about one machine’s accuracy. It also includes equipment matching, line connection, electrical safety, air supply, transport stability, inspection flow, soldering quality, and packaging protection. Before delivery, machines go through mechanical inspection, electrical testing, function testing, and packing review. By controlling the full process, I.C.T helps Customers reduce production interruption and build a more reliable electronics manufacturing system.
| About I.C.T Company and Factory
I.C.T is a professional SMT and DIP line solution provider with its own R&D, production, engineering, sales, and service teams. The company has grown quickly over the years and has served many Customers across different countries and industries. I.C.T focuses on full factory solutions, including SMT lines, DIP lines, coating lines, automation machines, inspection systems, and factory planning. Our factory follows strict checking before shipment, including mechanical inspection, electrical testing, function testing, software checking, and packaging review. With global project experience and strong technical support, I.C.T helps Customers build electronics production lines from early planning to stable manufacturing.
