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I.C.T | PCB Lead Free Fully Automatic Wave Soldering Machine

Automated wave soldering machine achieves green, high-efficiency THT production.
a. Japanese Kuroda nozzle delivers precise flux spray.
b. Horizontal heating zones provide uniform temperature.
c. Only 7kW normal power for lowest wave soldering machine cost.
d. Touch screen + PLC for simple parameter control.
e. 400mm conveyor handles medium boards smoothly.
f. Optional nitrogen for lead free wave solder machine.
g. Global on-site service in 72 countries.
  • I.C.T-W2

  • I.C.T

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DIP Line 101


Automated Wave Soldering Machine – Made in China


The I.C.T W-series automated wave soldering machine is a high-performance automatic wave soldering machine developed and manufactured in China for DIP and THT production lines. This china automatic wave soldering machine integrates Japanese Kuroda precision nozzle, fully independent horizontal heating and advanced energy-saving technology to achieve excellent through-hole wetting with extremely low oxidation. Normal running power is only 7kW while optional nitrogen protection meets the strictest environmental standards. Widely applied in automotive electronics, smart meters and industrial control systems, this lead free wave solder machine offers outstanding wave soldering machine cost advantage and has become the preferred choice for customers building high-efficiency automatic wave soldering machine lines.


Feature

Advanced Flux Spray System

1 Precise Spray System


Japanese Kuroda nozzle with adjustable atomizing range and pyramid filter ensure stable, low-waste flux coating every cycle. Digital flow meter and constant pressure supply keep the furnace interior clean and greatly reduce flux consumption – a major benefit for china automatic wave soldering machine in continuous THT production.


Comprehensive Temperature Safety Design

2 Safe and Reliable Temperature Protection


Third-party independent over-temperature protection combined with PLC+PID closed-loop control create multiple safety mechanisms. Real-time monitoring and instant emergency shutdown protect operators and the entire automatic wave soldering machine during 24-hour operation.


Superior Heating Efficiency

3 High-Efficiency Heating Module


Fully independent horizontal heating zones with closed hot-air path and rectifier plates deliver perfectly even temperature across the whole board. Warm-up time is only about 15 minutes and normal power consumption stays at 7kW – the most cost-effective heating performance among similar lead free wave solder machine.


DIP Line Equipment List


Model W4 W3 W2
Dimension:(mm) 4200X1250X1500 3600X1250X1500 2900X1160X1500
Weight(kg) Approx.1500kg Approx.1200kg Approx.790kg
Power Supply 3P5W,380/220V 50Hz 3P5W,380/220V 50Hz 3P5W,380/220V 50Hz
Startup Power 32kw 24kw 16kw
Operation Power 12kw 9kw 7kw
Control System PLC
Spray System
Transmission Method  Step motor
Spray Pressure 0.25Mpa--0.4Mpa
lux flow 10--100ml/min
Exhaust Diameter Φ200mm
Exhaust Capacity 25m3/min
Preheating System
Preheating Mode Hot air
Control Mode PID + SSR
Preheating Zone 4 3 2
Preheating Length 1800mm 1600mm 1200mm
Preheating Temp. (Room Temperature)-250°C
Warm-up Time(min) Approx.15min (setting 150°C)
Conveyor System
PCB Size:LxW(mm) Min:80x60mm; Max:400x300mm
Conveyor Speed 0-2000(mm/min)
Conveyor Height 750+/-20 (mm)
Finger Double hook claw (Standard)
Conveyor width control Manually
Conveyor Angle 4~7degree
Soldering System
Solder Pot style Mechanical Motor drive
Solder Pot Material Full Titanium (Standard FT)
Solder pot temperature 300°C
Solder pot capacity Lead-free 350kg Lead-free 300kg Lead-free 250kg
Other
Finger cleaning system Brush



DIP Line Equipment List

DIP Line Equipment List 01


Our DIP production line offers advanced tools for efficient and precise PCB assembly. The fully automated DIP line includes a DIP insertion line for accurate component placement, a wave loader for smooth PCB entry, a wave unloader for safe exit, and an assembly belt line for final checks. This high-quality PCB DIP production line ensures stable operation, reliable THT insertion, and cost-effective assembly, meeting diverse industry needs. With modular designs and global support from I.C.T, it boosts productivity for through-hole tasks.


2 DIP Line with DIP Machine 04


Product Name Purpose in DIP Line

Automatic Insert Machine

Automatically places components onto PCBs with precision for DIP production line.

Wave Soldering Machine

Melts solder to form solid joints on PCBs during THT plug-in process.

Selective Soldering Machine

Applies solder selectively to specific areas for accurate THT assembly

Post-wave Inline AOI

Inspects solder joints and placement defects on DIP assembled PCB.

X-ray

Checks internal solder quality and hidden defects in THT components.

ICT Tester

Tests electrical performance and connectivity of assembled PCB.

Belt Assembly Line

Transports PCBs smoothly through the DIP line for efficient assembly and inspection.


Customer Success Video


I.C.T engineers traveled to Uruguay to install and commission the W-series automated wave soldering machine for a smart meter manufacturer. The customer operates a high-volume DIP production line and required stable lead-free soldering for complex PCBs with large components. After our team finished installation and operator training, the machine reached full production speed with only 7kW running power and excellent joint quality. The customer released a video showing the automated wave soldering machine operating smoothly in their THT assembly line, highlighting the low energy consumption, simple maintenance and outstanding after-sales support. This Uruguay smart meter project has become a benchmark case for many Latin American DIP lines.



Expert Services and Training


I.C.T provides complete lifecycle service for every automated wave soldering machine – from factory layout design and professional installation to comprehensive operator training and 7×24 global technical support. Our experienced engineers ensure your china automatic wave soldering machine and entire THT line achieve maximum productivity and minimum wave soldering machine cost with zero risk.


Wave Soldering Machine 203


| Customer Praise


Customers worldwide praise our automated wave soldering machine for its exceptional stability, extremely low electricity consumption and perfect soldering results on complex boards. They particularly value the rapid global response, strong export packaging and the best wave soldering machine cost performance among similar automatic wave soldering machine.


Customer-Review-05


| Quality Certifications


Every I.C.T automated wave soldering machine carries CE, CCC, UL, RoHS and ISO9001 certifications plus several invention patents, fully meeting the highest international safety and environmental standards for modern DIP production lines.


I.C.T-Certificate-03


| About I.C.T Company and Factory


I.C.T is a professional one-stop solution provider for SMT and DIP production lines with over 25 years of experience. Our 12,000㎡ factory in Dongguan employs 89 staff including 20 engineers. We design and manufacture all core equipment in-house and serve more than 1600 customers across 72 countries. Strict quality management and continuous innovation make us the most trusted partner for high-performance lead free wave solder machine worldwide.

I.C.T-Factory-and-Team-02




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