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I.C.T-SS540 | On-line Selective Wave Soldering Machine

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I.C.T-SS540 | On-line Selective Wave Soldering Machine

Name: I.C.T-SS540 | On-line Selective Wave Soldering Machine
Brand: I.C.T
Rating: 5.0 (55 reviews)

This Selective Wave Soldering Machine boosts PCB soldering speed and quality for high-volume production.

a. Fixes PCB while moving spray and solder platform.
b. Improves soldering pass rate with precise control.
c. Uses modular SMEMA transport for flexible lines.
d. Allows full PC parameter saving for easy repeats.
e. Auto-calibrates wave height for stable results.
f. Employs CCD for accurate PCB mark checks.
g. Offers global service with on-site training support.

Model:
I.C.T-SS540
Brand:
I.C.T

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Selective Soldering Machine 101

| On-line Selective Wave Soldering Machine SS540

The Selective Wave Soldering Machine SS540 is a reliable tool built in China by I.C.T for precise through-hole soldering on PCBs. It suits high-end needs like automotive electronics and power supplies where quality matters most. With fixed PCB boards and moving platforms for spray and solder, it handles high-volume jobs smoothly. Full PC control lets you save paths, temperatures, and flux settings for top traceability. Modular design fits any line, and features like auto wave calibration keep things steady. As the Best Selective Wave Soldering option, it cuts defects and boosts efficiency. I.C.T's 26 years of know-how ensure it's easy to use and backed by experts worldwide.

| DIP Line Equipment List

Precision Flux Application

1-1 Precision Flux Application

The Pcba Automatic Selective Wave Soldering Machine uses a smart flux system for even coverage. It has a German high-frequency pulse valve that sprays tiny flux dots, keeping solid content under 10% for clean results. A tray catches drips for quick cleanup, and the nozzle on the XY table hits 0.02mm accuracy. Pressure tanks hold flux steady no matter how much you use, with Japanese SMC parts for smooth flow. Visual gauges on the front make checks simple. This setup cuts waste and jams, making soldering reliable for busy shops.

Efficient Preheat Optimization

2-1 Efficient Preheat Optimization

Preheat in this Selective Wave Soldering Machine warms boards just right before soldering. Bottom IR heating is standard and adjustable, with top hot air for even spread over a big area. High-temp cotton seals in heat to hold steady temps, using top-brand parts that last. The design maxes out the warm zone without hot spots. Plug-in setup means no tools for fixes, so downtime stays low. It preps PCBs fast, around 15 minutes to 150°C, for stronger joints and fewer errors in production.

Advanced Soldering Technology

3-1 Advanced Soldering Technology

Soldering shines with this Selective Wave Soldering Machine's strong system. Sweden's PRECIMETER electromagnetic pump keeps the solder wave stable and leak-free. Set temps for solder and N2 right in software, plus quick cast iron heaters that ramp up fast. The stainless steel pot with anti-corrosion coat (or titanium option) handles heat well, while N2 heating wets joints perfectly and cuts dross. It ensures clean, solid bonds on tough components, ideal for high-reliability work like military gear.

Durable Transmission Design

4-1 Durable Transmission Design

The transmission keeps boards moving safe and steady in the Selective Wave Soldering Machine. Special profiles and roller modules handle up to 20kg loads without wobble. Side and top clamps hold PCBs firm from 60 to 500mm wide. Japanese motors drive it all with no collisions, at heights from 900mm. Online swaps mean no stops in flow. This setup fits SMEMA lines easily, supporting flexible factory layouts for smooth, high-speed runs.

Reliable Control Integration

5-1 Reliable Control Integration

Control in the Selective Wave Soldering Machine is built tough for daily use. Keyence PLC with high-end bus meets CE and Industry 4.0 rules, adding modules as needed. Global parts and fast Cat-6 cables link everything quick and sure. It boosts capacity while keeping things stable under load. Trace data for every run helps spot issues early. This backbone runs the whole process without glitches, making it a smart pick for modern plants.

User-Friendly Operating Interface

6-1 User-Friendly Operating Interface

Operation feels simple on this Selective Wave Soldering Machine with guided tools. CCD speeds up programming and spots nozzles auto. Picture mode checks coordinates smartly, with real-time views you switch in one click. Pick Chinese, English, or other languages for your team. MES links for WiFi updates and remote tweaks add smarts. Data traces each solder point for quality checks. It's easy for new users, cutting training time in fast-paced lines.

| Specification

On-line Selective Wave Soldering Machine
Model	I.C.T SS540	I.C.T SS550	I.C.T SS550P1	I.C.T SS550P2
On-line Modular	Spray + Preheating & Soldering	Spray + Preheating + Soldering	Spray + Preheating + Soldering +Soldering	Spray + Preheating + Soldering + Soldering+ Soldering
Soldering System
Nozzle Quantity	1	1	2	3
Solder Pot Quantity	1 set	1 set	2 set	3 set
Double Pot (Option)	N/A	Option	Option	Option
Solder Pot Power	2.35kw	2.35kw	4.70kw	7.05kw
Flux System
Flux Storage Tank	1L	1L	2L	2L
Flux Support	Flux Alarm, Automatic
Spray Nozzle	Germany Jet Valve (Spot and line spraying) 1 set
Spray Nozzle Size	130um (180um, 210um Option)
Spray Speed	0~20mm/s
Spray Nozzle Move Speed	0~400mm/s
Preheating System
Preheating Mode	Hot air and IR	Hot air and IR	Hot air and IR	Hot air and IR
Preheating Area	L500*W500mm	L500*W500mm	L500*W500mm	L500*W500mm
Preheating Zone	Top hot air: 2, Bottom IR: 1
Bottom Preheating Power	Max.12kw
Top Preheating Power	Max.6kw
Warm-up Time	Approx.15min (setting 150℃)
Control Mode	PC+PLC
Transport System
PCB Size (with fixture)	12060~500500mm
PCB Replacement	Online
PCB Top Clearance	120mm
Transport Height	900±20mm
Transport Width	60~500mm
Dimension：mm	L1850W1850H1480	L2560W1750H1480	L2560W1950H1480	L2600W1950H1480
Weight	Approx: 800kg	Approx: 1200kg	Approx: 1300kg	Approx: 1500kg

| DIP Line Equipment List

DIP Line Equipment List 01

Our DIP production line offers advanced tools for efficient and precise PCB assembly. The fully automated DIP line includes a DIP insertion line for accurate component placement, a wave loader for smooth PCB entry, a wave unloader for safe exit, and an assembly belt line for final checks. This high-quality PCB DIP production line ensures stable operation, reliable THT insertion, and cost-effective assembly, meeting diverse industry needs. With modular designs and global support from I.C.T, it boosts productivity for through-hole tasks.

2 DIP Line with DIP Machine 03

Product Name	Purpose in DIP Line
Automatic Insert Machine	Automatically places components onto PCBs with precision for DIP production line.
Wave Soldering Machine	Melts solder to form solid joints on PCBs during THT plug-in process.
Selective Soldering Machine	Applies solder selectively to specific areas for accurate THT assembly
Post-wave Inline AOI	Inspects solder joints and placement defects on DIP assembled PCB.
X-ray	Checks internal solder quality and hidden defects in THT components.
ICT Tester	Tests electrical performance and connectivity of assembled PCB.
Belt Assembly Line	Transports PCBs smoothly through the DIP line for efficient assembly and inspection.

| Customer Success Video

In 2024, I.C.T engineers headed to Europe to help an automotive battery firm with after-sales on the Selective Wave Soldering Machine SS550. The video shows the 4-cylinder setup in action, spraying flux precisely and soldering clean waves on battery PCBs. Auto calibration kept heights perfect, and N2 heating cut dross for shiny joints. Engineers fixed tweaks on-site, trained staff, and ran demos that hit high speeds. The client's end products—durable battery packs—looked flawless, proving how this Best Selective Wave Soldering tool lifts output and cuts flaws. I.C.T's quick support turned a routine check into a smooth upgrade, earning big thanks from the team.

| Professional Service and Training

I.C.T backs every Selective Wave Soldering Machine with full service to keep you running strong. We handle install, tweaks, and fixes on-site or remote, with 24/7 help from trained pros. Training covers basics like setup and daily runs, plus deep dives on software and maintenance. Our global network means fast parts and tips to match your line changes. With 26 years in SMT, we spot ways to boost speed or quality early. Long-term plans include check-ups and upgrades, so you grow worry-free. Pick us for a partner that fits your factory from day one.

DIP Line 201

| Customer Praise

Users love I.C.T engineers for their sharp skills and fast fixes on the Selective Wave Soldering Machine—always patient and spot-on. The gear's steady waves and clean solders make tough jobs easy, with pass rates jumping high. Packaging arrives tight and safe, no dents ever. Quick replies to glitches keep lines humming, turning headaches into wins. One client said, "Your team's like family—reliable and quick." It's why they stick with us for every build.

Customer-Review-01

| Industry Certifications

I.C.T's Selective Wave Soldering Machine carries top marks like CE for safety, RoHS for green standards, and ISO9001 for quality control. We hold patents on key tech like wave pumps and flux sprays, proving fresh ideas. These nods mean our builds meet world rules, from Europe to Asia. They back our promise: gear that's safe, clean, and built to last, giving you trust in every run.

I.C.T-Certificate-01

| About I.C.T Company and Factory

I.C.T leads in SMT with our own R&D and three big plants, growing staff to nearly 90 strong over 26 years. We serve 1600+ clients in 72 countries, from LED to auto lines, with full setups and tweaks. Factories run strict tests at every step, under solid quality systems to catch flaws early. This keeps our Selective Wave Soldering Machine top-notch and on-time. We're all about cross-value: honest teams, smart tech, and global reach to build your factory right. Join our partners for steady growth.

I.C.T-Factory-and-Team-03

I.C.T-SS540 | On-line Selective Wave Soldering Machine

Overview

Selective wave soldering is a special form of wave soldering invented to meet the development requirements of through-hole components soldering. It is mainly suitable for the soldering of through-hole components in high-end electronic products. For example: military electronic products, automotive electronics, switching power supply products and other industries which require higher soldering reliability. I.C.T online selective wave soldering is a high performance equipment developed and assembled in China. For higher flexibility or multiwave soldering for high-volume processes. Parallel process due to the separation of fluxing, preheating and soldering, operation of up to two spray heads, up to five lower preheating with upper convection heating, perfect for the connection to assembly stands and periphery, connection to traceability systems for process control.

I.C.T SS540/ SS550 online selective wave soldering is a high performance equipment developed and assembled in China.

I.C.T Selective Wave Soldering Machine SS540

I.C.T-SS540

I.C.T Selective Wave Soldering Machine SS550

I.C.T-SS550

Features:

1. PCB plate fixed, spray and soldering platform moving;

2. High soldering quality, greatly improve the pass rate of soldering;

3. Modular design of SMEMA online transportation, support customers for flexible line formation;

4. Full PC control. All parameters can set in PC and saved to PCB menu, like moving path, solder temperature, flux type, solder type, N2 temperature etc, best trace-ability and easy to get repeat soldering quality;

5. Auto wave height calibration function, to check & calibrate wave’s height after every certain PCB, so to keep a very good stability of wave;

6. CCD Mark positioning function, to check PCB’s mark point after every certain PCB;

7. Self design motion table with cast aluminum, lighter weight with quick motion speed;

8. Panasonic servo motor & driver provide stable, with ball screw & linear guild rail, less noise, stable movement;

9. With dust proof plate above motion table, so to avoid flux or solder drop to damage ball screw;

10. The jet valve originated in Germany is selected with small flux dot, please note flux solid content should be less than 10%;

11. Flux is stocked by pressure tank, make sure pressure stable without influenced of amount of flux;

12. Electromagnetic pump coil adopts German imported brand to ensure the stability and reliability of the peak; 13. Solder pot is made of stainless steel with anti-corrosion coating, not leakage, also titanium alloy can be used according to customer requirements;

14. With cast iron heater outside, robust & quick heat up;

15. N2 online heating system, to wet the soldering perfectly and reduce the solder dross; 16. With stainless steel roller for conveyor, not wearable

Features 1 Flux system:

Flux nozzle of selective wave soldering machine

1. German high-frequency pulse injection valve to get precious fluxing result with small flux dot, flux solid content should be less than 10%. The flux nozzle jam detection function is optional.

2. It is configuration with tray under the jet valve to catch the flux residue for easy maintenance.

3. The nozzle is mounted on the XY platform, the accuracy of repetition and positioning can reach 0.02mm.

Features 2 Preheat system：

Features 2 Preheat system

1. The machine is equipped with bottom IR preheating as standard, and the preheating area can be set; top hot air preheating, infrared heating Conduction is efficient and stable.

2. Design structure for maximizing preheating area.

3. All round high temperature cotton design to ensure temperature stability.

4. Heat-generating and heat-conducting parts and motors adopt top brands.

5. Maintenance plug-in design, tool-free maintenance mode.

Features 3 Soldering system:

Features 3 Soldering system

1. Electromagnetic pump coil adopts Sweden “PRECIMETER” brand to ensure the stability and reliability of the peak.

2. Solder temperature, N2 temperature, wave height, wave calibration etc all able to set in software.

3. Solder pot is made of stainless steel with anti-corrosion coating, not leakage. With cast iron heater outside, robust & quick heat up.

4. N2 online heating system, to wet the soldering perfectly and reduce the solder dross.

Features 4 Transmission system:

Features 4 Transmission system

1. Special material profiles ensure stability, and rational design ensures convenience.

2. The transmission module is composed of the roller.

3. PCBA side clamp and top clamp system can ensure the stability of the board.

4. Thickened customized rail, 20KG load.

Features 5 Control system：

Features 5 Control system

1. Keyence KV7500 PLC+Keyence module high-end bus control system, ensure the stability and extensibility of the system.

2. Conform to CE and other standards.

3. Underfloor design of Industry 4.0.

4. Ensure the capacity improvement, add the underlying control of the soldering machine module, and ensure the stability.

Features 6 Operating system：

Features 6 Operating system

1. Guided programming mode.

2. CCD fast programming function.

3. Picture programming, make coordinate correction, coordinate intelligent verification.

4. Real time data visualization of interface. One button switching of CCD soldering real-time monitoring interface. 5. Chinese, English, can be switched.

Features 7 Intelligence system:

Features 7 Intelligence system

1. Standards and adaptability of MES, WIFI connection, online software upgrade, remote control, intelligent.

2. Soldering data can be traced to confirm the process of each soldering point

Specifications:

On-line Selective Wave Soldering Machine
Model	I.C.T SS540	I.C.T SS550	I.C.T SS550P1	I.C.T SS550P2
On-line Modular	Spray + Preheating & Soldering	Spray + Preheating + Soldering	Spray + Preheating + Soldering +Soldering	Spray + Preheating + Soldering + Soldering+ Soldering
Soldering System
Nozzle Quantity	1	1	2	3
Solder Pot Quantity	1 set	1 set	2 set	3 set
Double Pot (Option)	N/A	Option	Option	Option
Solder Pot Power	2.35kw	2.35kw	4.70kw	7.05kw
Flux System
Flux Storage Tank	1L	1L	2L	2L
Flux Support	Flux Alarm, Automatic
Spray Nozzle	Germany Jet Valve (Spot and line spraying) 1 set
Spray Nozzle Size	130um (180um, 210um Option)
Spray Speed	0~20mm/s
Spray Nozzle Move Speed	0~400mm/s
Preheating System
Preheating Mode	Hot air and IR	Hot air and IR	Hot air and IR	Hot air and IR
Preheating Area	L500*W500mm	L500*W500mm	L500*W500mm	L500*W500mm
Preheating Zone	Top hot air: 2, Bottom IR: 1
Bottom Preheating Power	Max.12kw
Top Preheating Power	Max.6kw
Warm-up Time	Approx.15min (setting 150℃)
Control Mode	PC+PLC
Transport System
PCB Size (with fixture)	12060~500500mm
PCB Replacement	Online
PCB Top Clearance	120mm
Transport Height	900±20mm
Transport Width	60~500mm
Dimension：mm	L1850W1850H1480	L2560W1750H1480	L2560W1950H1480	L2600W1950H1480
Weight	Approx: 800kg	Approx: 1200kg	Approx: 1300kg	Approx: 1500kg