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I.C.T-SS540 | On-line Selective Wave Soldering Machine

This Selective Wave Soldering Machine boosts PCB soldering speed and quality for high-volume production.

a. Fixes PCB while moving spray and solder platform.
b. Improves soldering pass rate with precise control.
c. Uses modular SMEMA transport for flexible lines.
d. Allows full PC parameter saving for easy repeats.
e. Auto-calibrates wave height for stable results.
f. Employs CCD for accurate PCB mark checks.
g. Offers global service with on-site training support.
  • I.C.T-SS540

  • I.C.T

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Selective Soldering Machine 101


On-line Selective Wave Soldering Machine SS540


The Selective Wave Soldering Machine SS540 is a reliable tool built in China by I.C.T for precise through-hole soldering on PCBs. It suits high-end needs like automotive electronics and power supplies where quality matters most. With fixed PCB boards and moving platforms for spray and solder, it handles high-volume jobs smoothly. Full PC control lets you save paths, temperatures, and flux settings for top traceability. Modular design fits any line, and features like auto wave calibration keep things steady. As the Best Selective Wave Soldering option, it cuts defects and boosts efficiency. I.C.T's 26 years of know-how ensure it's easy to use and backed by experts worldwide.


DIP Line Equipment List


Precision Flux Application

1-1 Precision Flux Application


The Pcba Automatic Selective Wave Soldering Machine uses a smart flux system for even coverage. It has a German high-frequency pulse valve that sprays tiny flux dots, keeping solid content under 10% for clean results. A tray catches drips for quick cleanup, and the nozzle on the XY table hits 0.02mm accuracy. Pressure tanks hold flux steady no matter how much you use, with Japanese SMC parts for smooth flow. Visual gauges on the front make checks simple. This setup cuts waste and jams, making soldering reliable for busy shops.


Efficient Preheat Optimization

2-1 Efficient Preheat Optimization


Preheat in this Selective Wave Soldering Machine warms boards just right before soldering. Bottom IR heating is standard and adjustable, with top hot air for even spread over a big area. High-temp cotton seals in heat to hold steady temps, using top-brand parts that last. The design maxes out the warm zone without hot spots. Plug-in setup means no tools for fixes, so downtime stays low. It preps PCBs fast, around 15 minutes to 150°C, for stronger joints and fewer errors in production.


Advanced Soldering Technology

3-1 Advanced Soldering Technology


Soldering shines with this Selective Wave Soldering Machine's strong system. Sweden's PRECIMETER electromagnetic pump keeps the solder wave stable and leak-free. Set temps for solder and N2 right in software, plus quick cast iron heaters that ramp up fast. The stainless steel pot with anti-corrosion coat (or titanium option) handles heat well, while N2 heating wets joints perfectly and cuts dross. It ensures clean, solid bonds on tough components, ideal for high-reliability work like military gear.


Durable Transmission Design

4-1 Durable Transmission Design


The transmission keeps boards moving safe and steady in the Selective Wave Soldering Machine. Special profiles and roller modules handle up to 20kg loads without wobble. Side and top clamps hold PCBs firm from 60 to 500mm wide. Japanese motors drive it all with no collisions, at heights from 900mm. Online swaps mean no stops in flow. This setup fits SMEMA lines easily, supporting flexible factory layouts for smooth, high-speed runs.


Reliable Control Integration

5-1 Reliable Control Integration


Control in the Selective Wave Soldering Machine is built tough for daily use. Keyence PLC with high-end bus meets CE and Industry 4.0 rules, adding modules as needed. Global parts and fast Cat-6 cables link everything quick and sure. It boosts capacity while keeping things stable under load. Trace data for every run helps spot issues early. This backbone runs the whole process without glitches, making it a smart pick for modern plants.


User-Friendly Operating Interface

6-1 User-Friendly Operating Interface


Operation feels simple on this Selective Wave Soldering Machine with guided tools. CCD speeds up programming and spots nozzles auto. Picture mode checks coordinates smartly, with real-time views you switch in one click. Pick Chinese, English, or other languages for your team. MES links for WiFi updates and remote tweaks add smarts. Data traces each solder point for quality checks. It's easy for new users, cutting training time in fast-paced lines.


Specification


On-line Selective Wave Soldering Machine
Model I.C.T SS540 I.C.T SS550 I.C.T SS550P1
I.C.T SS550P2
On-line Modular Spray + Preheating & Soldering Spray + Preheating + Soldering Spray + Preheating + Soldering +Soldering Spray + Preheating + Soldering + Soldering+ Soldering
Soldering System
Nozzle Quantity 1
1 2 3
Solder Pot Quantity 1 set 1 set 2 set 3 set
Double Pot (Option) N/A Option Option Option
Solder Pot Power 2.35kw 2.35kw 4.70kw 7.05kw
Flux System
Flux Storage Tank 1L 1L 2L 2L
Flux Support Flux Alarm, Automatic
Spray Nozzle Germany Jet Valve (Spot and line spraying) 1 set
Spray Nozzle Size 130um (180um, 210um Option)
Spray Speed 0~20mm/s
Spray Nozzle Move Speed 0~400mm/s
Preheating System
Preheating Mode Hot air and IR Hot air and IR Hot air and IR Hot air and IR
Preheating Area L500*W500mm L500*W500mm L500*W500mm L500*W500mm
Preheating Zone Top hot air: 2, Bottom IR: 1
Bottom Preheating Power Max.12kw
Top Preheating Power Max.6kw
Warm-up Time Approx.15min (setting 150℃)
Control Mode PC+PLC
Transport System
PCB Size (with fixture) 120*60~500*500mm
PCB Replacement Online
PCB Top Clearance 120mm
Transport Height 900±20mm
Transport Width 60~500mm
Dimension:mm L1850*W1850*H1480 L2560*W1750*H1480 L2560*W1950*H1480  L2600*W1950*H1480
Weight Approx: 800kg Approx: 1200kg Approx: 1300kg Approx: 1500kg



DIP Line Equipment List

DIP Line Equipment List 01


Our DIP production line offers advanced tools for efficient and precise PCB assembly. The fully automated DIP line includes a DIP insertion line for accurate component placement, a wave loader for smooth PCB entry, a wave unloader for safe exit, and an assembly belt line for final checks. This high-quality PCB DIP production line ensures stable operation, reliable THT insertion, and cost-effective assembly, meeting diverse industry needs. With modular designs and global support from I.C.T, it boosts productivity for through-hole tasks.


2 DIP Line with DIP Machine 03


Product Name Purpose in DIP Line

SMT through hole machine

Automatically places components onto PCBs with precision for DIP production line.

DIP soldering machine

Melts solder to form solid joints on PCBs during THT plug-in process.

Selective Soldering Machine

Applies solder selectively to specific areas for accurate THT assembly

Wave-Soldering AOI Inspection Machine

Inspects solder joints and placement defects on DIP assembled PCB.

PCB X-ray inspection systems

Checks internal solder quality and hidden defects in THT components.

ICT Tester

Tests electrical performance and connectivity of assembled PCB.

Belt Assembly Line

Transports PCBs smoothly through the DIP line for efficient assembly and inspection.



Customer Success Video


In 2024, I.C.T engineers headed to Europe to help an automotive battery firm with after-sales on the Selective Wave Soldering Machine SS550. The video shows the 4-cylinder setup in action, spraying flux precisely and soldering clean waves on battery PCBs. Auto calibration kept heights perfect, and N2 heating cut dross for shiny joints. Engineers fixed tweaks on-site, trained staff, and ran demos that hit high speeds. The client's end products—durable battery packs—looked flawless, proving how this Best Selective Wave Soldering tool lifts output and cuts flaws. I.C.T's quick support turned a routine check into a smooth upgrade, earning big thanks from the team.



Professional Service and Training


I.C.T backs every Selective Wave Soldering Machine with full service to keep you running strong. We handle install, tweaks, and fixes on-site or remote, with 24/7 help from trained pros. Training covers basics like setup and daily runs, plus deep dives on software and maintenance. Our global network means fast parts and tips to match your line changes. With 26 years in SMT, we spot ways to boost speed or quality early. Long-term plans include check-ups and upgrades, so you grow worry-free. Pick us for a partner that fits your factory from day one.


DIP Line 201


| Customer Praise


Users love I.C.T engineers for their sharp skills and fast fixes on the Selective Wave Soldering Machine—always patient and spot-on. The gear's steady waves and clean solders make tough jobs easy, with pass rates jumping high. Packaging arrives tight and safe, no dents ever. Quick replies to glitches keep lines humming, turning headaches into wins. One client said, "Your team's like family—reliable and quick." It's why they stick with us for every build.


Customer-Review-01


| Industry Certifications


I.C.T's Selective Wave Soldering Machine carries top marks like CE for safety, RoHS for green standards, and ISO9001 for quality control. We hold patents on key tech like wave pumps and flux sprays, proving fresh ideas. These nods mean our builds meet world rules, from Europe to Asia. They back our promise: gear that's safe, clean, and built to last, giving you trust in every run.


I.C.T-Certificate-01



| About I.C.T Company and Factory


I.C.T leads in SMT with our own R&D and three big plants, growing staff to nearly 90 strong over 26 years. We serve 1600+ clients in 72 countries, from LED to auto lines, with full setups and tweaks. Factories run strict tests at every step, under solid quality systems to catch flaws early. This keeps our Selective Wave Soldering Machine top-notch and on-time. We're all about cross-value: honest teams, smart tech, and global reach to build your factory right. Join our partners for steady growth.


I.C.T-Factory-and-Team-03




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