English  |
S3020
I.C.T
| Quantity: | |
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In traditional PCB manufacturing, radial components are often inserted manually into through hole PCB boards. This process depends heavily on operator skill, which can lead to inconsistent depth, uneven alignment, and slower production speed when output demand increases.
The Radial Component Insertion Machine is designed to replace this manual step with a controlled automated process. It supports radial component inserter operation for capacitors, LEDs, transistors, and other radial lead parts widely used in electronics manufacturing.
This system helps improve production rhythm in SMT and DIP hybrid environments, especially in factories that require stable PCBA Auto Insertion Machine performance across multiple product types. It is suitable for power electronics, control systems, industrial boards, and consumer PCB assemblies.
| Product Features
The insertion system is designed to improve accuracy during radial component placement. Instead of relying on manual alignment, the machine uses controlled positioning logic to ensure each component is inserted into the correct hole location on the PCB.
This helps reduce variation between different operators and improves stability in long production runs. For factories upgrading from manual insertion to automation, this system provides a more predictable and repeatable insertion result.
Stable PCB movement is essential for consistent insertion quality. The machine uses controlled transfer and positioning to ensure that the PCB remains steady during the insertion cycle.
By reducing vibration and mechanical offset, the system helps maintain alignment accuracy. This is especially important in automatic insertion Machine environments where insertion, transport, and downstream soldering must stay synchronized in a continuous production flow.
The feeding system is designed to support continuous radial component supply. It reduces interruptions caused by manual material handling and helps maintain stable production rhythm across shifts.
Different feeder configurations can be adapted based on component type and production requirement. This allows the system to support both standard radial components and mixed PCB assembly needs in modern electronics manufacturing.
The machine is designed to work as part of a complete PCB manufacturing line. It can be connected with SMT insert machine processes, wave soldering systems, inspection equipment, and other DIP line modules.
This integration capability allows factories to build a more structured production flow instead of isolated manual stations. It improves overall coordination across insertion, soldering, and inspection stages.
The I.C.T R131 is ideal for manufacturers in automotive electronics, consumer electronics, power supply production, and LED lighting industries. It efficiently handles various radial taped components, including capacitors, resistors, LEDs, transistors, and mini switches.
| Model | R131M | R131H |
| Component Feeder Input | 20pcs | 40pcs |
| Insertion Speed | 25000CPH,(0.14s,0.20s,0.25s,0.30s/pointchangeable | |
| Insertion Span | 2P:2.5mm/5.0mm; 3.5P:2.5mm/5.0mm/3.5mm; 3P:2.5mm/5.0mm/7.5mm; 4P/T4P:2.5mm/5.0mm/7.5mm/10.0mm,ConfirmspanbyComponents | |
| Insertion Recovery | Auto recovery | |
| Insertion Direction | 0~360° direction by 1° increment | |
| Component Heigh | 23mm, (Optional: 26mm) | |
| Component Type: | Capacitor, Transistor, ED, Miniswitch, Resistor, Radial taped component, Spring, plug etc., | |
| Insertion Precision | 0.05mm | |
| PCB Size | 50*50~508*381mm | |
| Insertion Area | 50*40~500*375mm | |
| PCB Fixed | Pin+Clamp | |
| Transport Height | 900±20mm | |
| Transport Time | 3-4s | |
| Operate | Microcomputer, LCD Touch Screen | |
| Power Supply | 3P5W, 380VAC±10%, 50/60HZ | |
| Power | 3.5KVA | |
| Dimension | L1760*W2140*H1600mm | |
| Weight | 2200kg | |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
Industry-Leading Technology: State-of-the-art THT insertion machine with AI-driven positioning accuracy.
Cost-Effective Production: Reduces labor costs while improving PCB assembly quality.
Global After-Sales Support: Backed by I.C.T worldwide service network, ensuring hassle-free operation.
| DIP Line Equipment List
I.C.T provides complete SMT and DIP production line solutions, including insertion machines, SMT placement systems, wave soldering equipment, AOI inspection systems, PCB conveyors, loaders, and unloaders.
In a full production environment, radial component insertion is combined with other assembly processes to form a complete through hole PCB manufacturing system. Proper line balancing improves efficiency and reduces production interruption.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
I.C.T Hungary Customer visited our factory in early December for final inspection of their customized full automatic THT insertion line. The project was designed for through-hole PCB assembly production and focused on complete line integration and stable process validation before shipment.
The THT production line includes an Odd Form Insertion Machine, Wave Soldering Machine (Acrab), and a DIP AOI inspection system. During the visit, the Customer reviewed machine performance, insertion accuracy, soldering process stability, and overall line coordination to ensure the system meets production requirements for real factory operation.
| Comprehensive Service Support
I.C.T provides engineering support for SMT and DIP production lines, including layout planning, machine integration, installation guidance, and operator training.
Training covers equipment operation, daily maintenance, production management, and troubleshooting. Engineers also assist in connecting insertion machines with soldering and inspection systems for stable production flow.
| What Clients Say
Customers report that automated radial insertion significantly improves consistency in PCB assembly and reduces dependency on manual labor.
They also highlight better production control and smoother workflow integration when radial insertion machines are combined with full SMT and DIP production systems.
| Certifications and Standards
I.C.T equipment complies with CE, RoHS, ISO9001, and other manufacturing quality standards.
Each machine is tested for mechanical stability, electrical safety, and functional performance before shipment. Quality control ensures compatibility within complete SMT and DIP production environments.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT, DIP, and PCB assembly automation solutions, focusing on full production line planning and integration.
Instead of offering only single machines, I.C.T designs complete manufacturing systems that help Customers improve efficiency, stability, and scalability in electronics production.
