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W4 High Performance PCB Lead-free Nitrogen Wave Soldering Machine Manufacturer

Wave Soldering Machine Manufacturer – High Performance PCB Lead-free Nitrogen Wave Soldering Machine.
a. Japanese Kuroda nozzle
b. Horizontal independent heating
c. 7kW normal power
d. Touch screen + PLC
e. 400mm conveyor
f. Nitrogen Wave Soldering Machine
g. Global on-site service
  • I.C.T-W4

  • I.C.T

Availability:
Quantity:

DIP Line 101


Wave Soldering Machine Manufacturer

– Professional Nitrogen Wave Soldering Machine 


I.C.T as a leading Wave Soldering Machine Manufacturer presents the W-series High Performance PCB Lead-free Nitrogen Wave Soldering Machine for modern THT and DIP lines. This lead free wave solder machine features Japanese Kuroda precision nozzle for accurate flux distribution, fully independent horizontal heating zones for stable temperature, and intelligent energy-saving design that keeps normal operation at only 7kW. The optional Nitrogen Wave Soldering Machine system delivers oxide-free joints for high-reliability applications. Widely trusted in automotive, energy meter and industrial electronics, this lead free wave solder machine offers outstanding performance and cost-effective ownership.


Feature

Precision Flux System

1 Precise Spray System


Japanese Kuroda nozzle with adjustable atomizing area and pyramid filter deliver uniform, low-waste flux coating every cycle. Digital flow meter and stable pressure tank keep flux stable without influence from remaining amount – perfect for High Performance PCB Lead-free Nitrogen Wave Soldering Machine in continuous THT production.


Multi-Layer Temperature Safety

2 Safe and Reliable Temperature Protection


Third-party independent over-temperature protection plus PLC+PID closed-loop control provide complete safety layers. Real-time monitoring and instant emergency stop protect operators and equipment even when temperature reaches 1.8 settings during 24-hour operation.


High-Efficiency Heating Performance

3 High-Efficiency Heating Module


Fully independent horizontal heating zones with closed hot-air path and rectifier plates guarantee perfectly even temperature across every board. Warm-up takes only about 15 minutes and normal power stays at 7kW – the most efficient heating among similar Nitrogen Wave Soldering Machine.


DIP Line Equipment List


Model W4 W3 W2
Dimension:(mm) 4200X1250X1500 3600X1250X1500 2900X1160X1500
Weight(kg) Approx.1500kg Approx.1200kg Approx.790kg
Power Supply 3P5W,380/220V 50Hz 3P5W,380/220V 50Hz 3P5W,380/220V 50Hz
Startup Power 32kw 24kw 16kw
Operation Power 12kw 9kw 7kw
Control System PLC
Spray System
Transmission Method  Step motor
Spray Pressure 0.25Mpa--0.4Mpa
lux flow 10--100ml/min
Exhaust Diameter Φ200mm
Exhaust Capacity 25m3/min
Preheating System
Preheating Mode Hot air
Control Mode PID + SSR
Preheating Zone 4 3 2
Preheating Length 1800mm 1600mm 1200mm
Preheating Temp. (Room Temperature)-250°C
Warm-up Time(min) Approx.15min (setting 150°C)
Conveyor System
PCB Size:LxW(mm) Min:80x60mm; Max:400x300mm
Conveyor Speed 0-2000(mm/min)
Conveyor Height 750+/-20 (mm)
Finger Double hook claw (Standard)
Conveyor width control Manually
Conveyor Angle 4~7degree
Soldering System
Solder Pot style Mechanical Motor drive
Solder Pot Material Full Titanium (Standard FT)
Solder pot temperature 300°C
Solder pot capacity Lead-free 350kg Lead-free 300kg Lead-free 250kg
Other
Finger cleaning system Brush



DIP Line Equipment List

DIP Line Equipment List 01


Our DIP production line offers advanced tools for efficient and precise PCB assembly. The fully automated DIP line includes a DIP insertion line for accurate component placement, a wave loader for smooth PCB entry, a wave unloader for safe exit, and an assembly belt line for final checks. This high-quality PCB DIP production line ensures stable operation, reliable THT insertion, and cost-effective assembly, meeting diverse industry needs. With modular designs and global support from I.C.T, it boosts productivity for through-hole tasks.


2 DIP Line with DIP Machine 04


Product Name Purpose in DIP Line

Automatic Insert Machine

Automatically places components onto PCBs with precision for DIP production line.

Wave Soldering Machine

Melts solder to form solid joints on PCBs during THT plug-in process.

Selective Soldering Machine

Applies solder selectively to specific areas for accurate THT assembly

Post-wave Inline AOI

Inspects solder joints and placement defects on DIP assembled PCB.

X-ray

Checks internal solder quality and hidden defects in THT components.

ICT Tester

Tests electrical performance and connectivity of assembled PCB.

Belt Assembly Line

Transports PCBs smoothly through the DIP line for efficient assembly and inspection.


Customer Success Video


A smart meter producer in Uruguay contacted our Wave Soldering Machine Manufacturer to solve high dross and oxidation problems. We delivered the W-series High Performance PCB Lead-free Nitrogen Wave Soldering Machine with full nitrogen protection. Our engineers spent one week on site for installation and process tuning. The machine started stable production at only 7kW with zero oxidation defects. The factory shared a video of the Nitrogen Wave Soldering Machine running perfectly and confirmed monthly saving of thousands in dross and rework. This project has become the standard reference for Latin American high-reliability electronics factories.



Expert Services and Training


I.C.T Wave Soldering Machine Manufacturer provides true partnership service: free factory layout design, 48-hour global flight response, on-site process optimization, customized training courses in local language, and spare parts stocked in 8 overseas warehouses – ensuring your lead free wave solder machine achieves maximum uptime from day one.


Wave Soldering Machine 203


| Customer Praise


Customers praise our Wave Soldering Machine Manufacturer for delivering real High Performance PCB Lead-free Nitrogen Wave Soldering Machine at reasonable price, ultra-low daily electricity consumption and perfect joint quality under nitrogen protection. They especially value the wooden crates that survive ocean shipping, instant video-call support from Dongguan headquarters, and how smoothly the machine connects with existing THT lines.


Customer-Review-05


| Quality Certifications


Every machine from I.C.T Wave Soldering Machine Manufacturer carries CE, CCC, UL, RoHS and ISO9001 certifications plus multiple patents on nitrogen protection and energy-saving heating – giving customers full confidence in global compliance and technical leadership.


I.C.T-Certificate-03


| About I.C.T Company and Factory


Since 2012, I.C.T has grown into a full-line electronics manufacturing platform with 12,000㎡ industrial park in Dongguan and 8 localized service centers worldwide. 89 staff including 20 senior engineers and $30 million registered capital enable us to control every process from design to delivery. Serving over 1600 customers in 72 countries, we focus on “Globalization and Localization” – combining Chinese cost advantage with worldwide fast response to deliver the most competitive Nitrogen Wave Soldering Machine and lead free wave solder machine solutions.

I.C.T-Factory-and-Team-02

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