English  |
| Quantity: | |
|---|---|
| SMD SMT Production Line
The SMD SMT Production Line from I.C.T is designed for manufacturers seeking stable, high-efficiency electronic assembly with consistent quality control. This solution supports a wide range of applications, including smt line led smt production, by combining precise automation with flexible production logic. The line integrates core SMT processes into a continuous workflow, reducing unnecessary manual handling and improving process repeatability. Designed as a complete manufacturing system rather than individual machines, it enables predictable output and balanced takt time. By focusing on real production conditions, I.C.T delivers a practical SMD SMT Production Line that supports both growing factories and established manufacturers upgrading to higher automation levels.
| Feature
Complete SMT Line
This SMD SMT Production Line is engineered as a unified production system where each station operates under coordinated process control. Board loading, transfer, processing, and unloading follow a continuous path to maintain smooth material flow. The line supports both standard and high-mix production scenarios, allowing manufacturers to adapt to changing product demands without disrupting stability. Layout planning prioritizes space efficiency and operator accessibility, making it suitable for factories with limited floor area. The overall structure supports High Speed SMD SMT Production Line operation while maintaining controlled process transitions between stations.
Solder Paste Printing Performance
Accurate solder paste application is essential for reliable SMD assembly. The printing section is configured to deliver consistent paste volume and alignment across various PCB formats. Automated stencil alignment and vision verification help reduce printing deviations before components are placed. Integrated support for smt screening line requirements allows manufacturers to maintain clean, stable printing conditions during extended production runs. This configuration helps improve first-pass yield and provides a solid foundation for downstream placement accuracy, especially in LED-related SMT applications.
High-Speed Placement Capability
The placement system within the SMD SMT Production Line is optimized for speed and precision. Advanced vision alignment ensures accurate positioning of fine-pitch and miniature components, while flexible feeder configurations support different BOM structures. The system maintains consistent placement accuracy even at elevated speeds, supporting high-volume smt line led smt production without sacrificing reliability. Software-driven changeover enables efficient adaptation to different product types, allowing manufacturers to maintain throughput while handling product variation within a single line configuration.
Reflow Soldering Stability
Reflow soldering is managed through controlled thermal profiling to ensure uniform heating across assembled boards. Multi-zone temperature regulation allows the line to handle different PCB materials and component densities. Smooth conveyor synchronization ensures consistent dwell time and minimizes thermal shock. The reflow section integrates seamlessly with upstream placement and downstream inspection, maintaining continuous flow. This stable soldering environment supports long-term reliability for electronic assemblies produced on a High Speed SMD SMT Production Line.
Inspection and Process Verification
Inspection is embedded directly into the production flow to provide immediate feedback on assembly quality. Automated optical inspection verifies component placement, solder joints, and polarity after reflow. Detected issues are traced back to upstream processes, enabling quick adjustments and ongoing process improvement. Data collected during inspection supports production analysis and quality tracking over time. This approach helps manufacturers maintain consistent standards while reducing rework and production interruptions.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In the United States, I.C.T delivered an integrated SMT production line together with a conformal coating line for a manufacturer producing aircraft seat USB charging modules. The project focused on building a stable and traceable production environment suitable for aviation cabin electronics. Automated printing, high-accuracy placement, angled transfer conveyors, controlled reflow soldering, coating application, and curing were combined into a streamlined workflow. I.C.T engineers supported on-site system setup and production preparation, helping the customer establish reliable manufacturing conditions for safety-critical electronic modules used in commercial aircraft interiors.
| Service and Training Support
I.C.T provides comprehensive technical support designed to help customers fully utilize their SMD SMT Production Line. Support focuses on practical production needs, including process configuration, equipment operation, and routine maintenance planning. Training emphasizes hands-on understanding of production logic, enabling operators to respond effectively to real manufacturing scenarios. Clear documentation and standardized procedures are delivered alongside technical guidance, allowing customers to build internal expertise and maintain stable production performance as output requirements increase.
| Customer Feedback
Manufacturers working with I.C.T often recognize the reliability and practicality of the delivered SMT solutions. Feedback highlights stable line operation, smooth coordination between processes, and predictable quality results. In aviation electronics projects such as aircraft seat USB charging modules, customers report improved consistency across production batches and stronger control over critical quality points. The SMD SMT Production Line is valued for supporting continuous production without unnecessary complexity, contributing to long-term manufacturing confidence.
| Certifications and Standards
I.C.T designs SMT production solutions in accordance with widely recognized international manufacturing and quality standards. Equipment integration supports traceability, process consistency, and inspection compliance throughout the production flow. From solder paste printing to final inspection, each stage is configured to meet the expectations of regulated electronics industries. This standards-driven approach enables manufacturers to meet internal quality objectives and external compliance requirements while maintaining efficient production operations.
| About I.C.T Company and Factory
I.C.T is a professional provider of complete electronics manufacturing solutions, covering SMT, assembly, inspection, and automation systems. With dedicated manufacturing facilities and an experienced engineering team, I.C.T supports customers across global markets. The company emphasizes practical system integration based on real production experience. By focusing on reliability, scalability, and long-term partnership, I.C.T helps manufacturers build sustainable production capabilities that support consistent quality and future growth.
| SMD SMT Production Line
The SMD SMT Production Line from I.C.T is designed for manufacturers seeking stable, high-efficiency electronic assembly with consistent quality control. This solution supports a wide range of applications, including smt line led smt production, by combining precise automation with flexible production logic. The line integrates core SMT processes into a continuous workflow, reducing unnecessary manual handling and improving process repeatability. Designed as a complete manufacturing system rather than individual machines, it enables predictable output and balanced takt time. By focusing on real production conditions, I.C.T delivers a practical SMD SMT Production Line that supports both growing factories and established manufacturers upgrading to higher automation levels.
| Feature
Complete SMT Line
This SMD SMT Production Line is engineered as a unified production system where each station operates under coordinated process control. Board loading, transfer, processing, and unloading follow a continuous path to maintain smooth material flow. The line supports both standard and high-mix production scenarios, allowing manufacturers to adapt to changing product demands without disrupting stability. Layout planning prioritizes space efficiency and operator accessibility, making it suitable for factories with limited floor area. The overall structure supports High Speed SMD SMT Production Line operation while maintaining controlled process transitions between stations.
Solder Paste Printing Performance
Accurate solder paste application is essential for reliable SMD assembly. The printing section is configured to deliver consistent paste volume and alignment across various PCB formats. Automated stencil alignment and vision verification help reduce printing deviations before components are placed. Integrated support for smt screening line requirements allows manufacturers to maintain clean, stable printing conditions during extended production runs. This configuration helps improve first-pass yield and provides a solid foundation for downstream placement accuracy, especially in LED-related SMT applications.
High-Speed Placement Capability
The placement system within the SMD SMT Production Line is optimized for speed and precision. Advanced vision alignment ensures accurate positioning of fine-pitch and miniature components, while flexible feeder configurations support different BOM structures. The system maintains consistent placement accuracy even at elevated speeds, supporting high-volume smt line led smt production without sacrificing reliability. Software-driven changeover enables efficient adaptation to different product types, allowing manufacturers to maintain throughput while handling product variation within a single line configuration.
Reflow Soldering Stability
Reflow soldering is managed through controlled thermal profiling to ensure uniform heating across assembled boards. Multi-zone temperature regulation allows the line to handle different PCB materials and component densities. Smooth conveyor synchronization ensures consistent dwell time and minimizes thermal shock. The reflow section integrates seamlessly with upstream placement and downstream inspection, maintaining continuous flow. This stable soldering environment supports long-term reliability for electronic assemblies produced on a High Speed SMD SMT Production Line.
Inspection and Process Verification
Inspection is embedded directly into the production flow to provide immediate feedback on assembly quality. Automated optical inspection verifies component placement, solder joints, and polarity after reflow. Detected issues are traced back to upstream processes, enabling quick adjustments and ongoing process improvement. Data collected during inspection supports production analysis and quality tracking over time. This approach helps manufacturers maintain consistent standards while reducing rework and production interruptions.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In the United States, I.C.T delivered an integrated SMT production line together with a conformal coating line for a manufacturer producing aircraft seat USB charging modules. The project focused on building a stable and traceable production environment suitable for aviation cabin electronics. Automated printing, high-accuracy placement, angled transfer conveyors, controlled reflow soldering, coating application, and curing were combined into a streamlined workflow. I.C.T engineers supported on-site system setup and production preparation, helping the customer establish reliable manufacturing conditions for safety-critical electronic modules used in commercial aircraft interiors.
| Service and Training Support
I.C.T provides comprehensive technical support designed to help customers fully utilize their SMD SMT Production Line. Support focuses on practical production needs, including process configuration, equipment operation, and routine maintenance planning. Training emphasizes hands-on understanding of production logic, enabling operators to respond effectively to real manufacturing scenarios. Clear documentation and standardized procedures are delivered alongside technical guidance, allowing customers to build internal expertise and maintain stable production performance as output requirements increase.
| Customer Feedback
Manufacturers working with I.C.T often recognize the reliability and practicality of the delivered SMT solutions. Feedback highlights stable line operation, smooth coordination between processes, and predictable quality results. In aviation electronics projects such as aircraft seat USB charging modules, customers report improved consistency across production batches and stronger control over critical quality points. The SMD SMT Production Line is valued for supporting continuous production without unnecessary complexity, contributing to long-term manufacturing confidence.
| Certifications and Standards
I.C.T designs SMT production solutions in accordance with widely recognized international manufacturing and quality standards. Equipment integration supports traceability, process consistency, and inspection compliance throughout the production flow. From solder paste printing to final inspection, each stage is configured to meet the expectations of regulated electronics industries. This standards-driven approach enables manufacturers to meet internal quality objectives and external compliance requirements while maintaining efficient production operations.
| About I.C.T Company and Factory
I.C.T is a professional provider of complete electronics manufacturing solutions, covering SMT, assembly, inspection, and automation systems. With dedicated manufacturing facilities and an experienced engineering team, I.C.T supports customers across global markets. The company emphasizes practical system integration based on real production experience. By focusing on reliability, scalability, and long-term partnership, I.C.T helps manufacturers build sustainable production capabilities that support consistent quality and future growth.
