English  |
S4020
I.C.T
| Quantity: | |
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In many DIP workshops, axial lead components are still inserted by operators one by one. This method may work for small orders, but it becomes difficult when the factory needs higher output, fewer mistakes, and more stable quality. The Axial Insertion Machinee is built for this kind of production upgrade. It helps place axial lead parts into PCB holes automatically, so the line can move toward a faster and more controlled through-hole assembly process.
This equipment is suitable for resistors, diodes, inductors, fuses, jumpers, capacitors, transistors, and other axial lead components used in electronic boards. It can be used before wave soldering, selective soldering, DIP AOI, repair, and testing. For Customers making control boards, power boards, LED products, home appliance boards, industrial electronics, and communication products, this automatic insertion Machine helps reduce repeated hand work and supports a more organized PCB assembly flow.
| Product Features
The insert system is made for repeated, accurate placement of axial lead components. It uses stable mechanical movement and precise positioning to help each component enter the PCB hole more consistently. This is important for factories that run the same product for long hours, and also for Customers who change between different PCB models. A stable insert structure can reduce operator dependence and make the process easier to manage.
The conveyor system keeps the PCB moving through the insertion area in a controlled way. Board positioning, sensor stopping, belt transfer, and mechanical fixing work together to reduce movement error during insertion. For an Axial lead component Insertion Machine, transport stability is not a small detail. If the PCB moves poorly, insertion accuracy and later soldering quality may be affected. This system helps keep board transfer, insertion, and the next process connected more smoothly.
After the component is inserted, the lead forming process helps keep the part stable on the board. The bend system is designed to form the leads without damaging the PCB or the component body. This helps prepare the board for soldering and reduces the chance of loose components during transfer. For production teams, an easy-maintenance bending structure also means less time spent on adjustment and repair.
The jumper system adds more flexibility to the machine. Some PCB assemblies need jumper wires together with normal axial components. With independent jumper feeding and accurate motor control, the machine can support this process more efficiently. This makes the Axial Insertion Machinee useful not only for simple axial component placement, but also for auto insertion Machine for PCB assemblies that require jumper connections in the same production flow.
The feeding system is designed to support continuous production. It can feed components automatically and reduce waiting time caused by manual material handling. Different feeder configurations can be matched according to the Customer’s component list and production needs. For high-mix factories, this feeding flexibility is important because one production line may need to handle many PCB models and component types.
The control system helps operators manage production in a clearer way. Touch screen operation, program storage, automatic recovery, and closed-loop control make the machine easier to use in daily work. For Customers looking for an Insertion mount Machine or Axial Insertion Machine for Sale, control stability should be considered together with speed. A machine that is easier to operate and maintain can reduce training pressure and improve long-term production reliability.
The Axial Insertion Machinee supports flexible insertion direction, helping it adapt to different PCB layouts. It also supports lead bending control, jumper wire handling, automatic recovery, and stable PCB clamping. These details are helpful when the production line needs to keep speed and quality at the same time. The machine can be used as part of a wider Axial radial auto Insertion Machine process when the Customer also needs radial insertion or odd-form insertion in the same DIP production line. With proper line matching, it can support a more complete automatic through-hole assembly system.
| Specification
| Specification | A131M | A131H |
|---|---|---|
| Component Feeder Input | 10pcs (Option: 30, 40, 50, 100pcs) | 20pcs (Option: 30, 40, 50, 100pcs) |
| Insertion Speed | 25000CPH, Max 0.12s/point (0.14s, 0.16s, 0.18s/point changeable) | 25000CPH, Max 0.12s/point (0.14s, 0.16s, 0.18s/point changeable) |
| Insertion Span | Component: 5~22mm, Jumper: 5~26mm | Component: 5~22mm, Jumper: 5~26mm |
| Jumper Feeder | 0.5~0.7mm, Independent Feeding | 0.5~0.7mm, Independent Feeding |
| Insertion Recovery | Auto recovery | Auto recovery |
| Insertion Direction | 0~360° direction by 1° increment | 0~360° direction by 1° increment |
| Component Lead bend Angle | 35°±15° | 35°±15° |
| Component Lead bend Length | 1.2~2.2mm | 1.2~2.2mm |
| Component Type | Jumper, Capacitor, Transistor, Diode, Inductor, Resistor, Fuse etc., 52-90mm Standard Package | Jumper, Capacitor, Transistor, Diode, Inductor, Resistor, Fuse etc., 52-90mm Standard Package |
| Insertion Precision | 0.05mm | 0.05mm |
| PCB Size | 50*50~380*380mm | 50*50~380*380mm |
| Insertion Area | 50*50~370*370mm | 50*50~370*370mm |
| PCB Weight | <1.0Kg | <1.0Kg |
| PCB Thickness | 1.0~2.0mm | 1.0~2.0mm |
| PCB Fixed | Pin + Clamp | Pin + Clamp |
| Transport Height | 900±20mm | 900±20mm |
| Transport Direction | R~L (Optional: L~R) | R~L (Optional: L~R) |
| Transport Time | 3-4s | 3-4s |
| Operate | Microcomputer, LCD Touch Screen | Microcomputer, LCD Touch Screen |
| Language | Chinese, English | Chinese, English |
| Program Quantity | 2000+ | 2000+ |
| Air Pressure | 0.45~0.6Mpa | 0.45~0.6Mpa |
| Air Source Flow | 110L/min | 110L/min |
| Power Supply | 1P, 220AC±10%, 50/60HZ | 1P, 220AC±10%, 50/60HZ |
| Power | 2.0KVA | 2.0KVA |
| Dimension | L2080*W1750* H1600mm | L2080*W1750* H1600mm |
| Feeder Station Size | 10Feeder: 1360*1000*1460mm, 20Feeder: 1860*1000*1460mm, 30Feeder: 2360*1000*1460mm | 10Feeder: 1360*1000*1460mm, 20Feeder: 1860*1000*1460mm, 30Feeder: 2360*1000*1460mm |
| Weight | 1300kg | 1300kg |
*I.C.Tkeepsworkingonqualityandperformance,specificationsandappearancemaybeupdatedwithoutparticularnotice.Ifdifferent,please followthenewlist
| DIP Line Equipment List
I.C.T can provide equipment for complete DIP and THT production lines, not only one insertion machine. According to the Customer’s PCB size, component package, target capacity, and factory layout, I.C.T can match axial insertion equipment, radial insertion equipment, odd-form insertion machines, manual insertion conveyors, wave soldering machines, selective soldering machines, DIP AOI, loaders, unloaders, repair stations, and testing equipment.
In a complete through-hole production line, each machine must match the next process. Board direction, conveyor height, soldering method, inspection position, operator movement, and maintenance space all affect production efficiency. I.C.T helps Customers plan these details before shipment, so the equipment can work as a connected production system after installation.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
An I.C.T Customer from Hungary visited our factory in early December to check their customized fully automatic THT insertion line. The project was designed for through-hole PCB assembly and included an odd-form insertion system, wave soldering equipment, and DIP AOI inspection. During the project process, I.C.T engineers reviewed equipment connection, insertion performance, soldering process, inspection function, and complete line operation with the Customer.
The Customer also discussed real factory production needs with our engineering team, including component preparation, PCB flow, soldering connection, inspection arrangement, and future production use. This project shows how I.C.T helps Customers reduce manual through-hole work and build a more stable DIP automation process from equipment selection to production preparation.
| Comprehensive Service Support
For SMT, DIP, and THT projects, I.C.T service starts before the machines reach the Customer’s factory. Our team helps review layout, line direction, equipment sequence, power and air supply, operator stations, maintenance space, and process connection. After delivery, engineers can guide installation, line connection, machine adjustment, program setup, and production start-up. Training covers daily operation, material preparation, safety points, troubleshooting, maintenance, and line management. This support is especially useful for Customers upgrading from manual insertion to automatic production, because the team needs to understand the full process, not just how to start one machine.
| What Clients Say
Customers often say that I.C.T support is practical because our team pays attention to the whole production line. In DIP projects, the main concerns are usually board flow, insertion stability, soldering quality, inspection accuracy, repair convenience, and operator arrangement. I.C.T engineers help check these points during project communication and installation. Customers also value clear training, careful packing, fast response, and long-term technical support. For factories building a new line or improving an old one, this complete-line thinking helps reduce hidden problems and makes production easier to control after the equipment starts running.
| Certifications and Standards
I.C.T supports SMT, DIP, and THT production line projects with quality documents such as CE, RoHS, ISO9001, patents, and related inspection records according to project needs. For a complete through-hole assembly line, quality control includes machine testing, electrical safety, air supply checking, conveyor matching, soldering process review, inspection connection, software checking, and packaging protection. Before shipment, equipment is checked through mechanical inspection, electrical testing, function testing, and packing review. This helps Customers receive a more reliable production system and reduces the risk of problems during later installation and production.
| About I.C.T Company and Factory
I.C.T provides SMT, DIP, coating, automation, inspection, and full factory production line solutions for electronics manufacturers. The company has its own R&D, production, engineering, sales, and service teams, allowing Customers to get support from early planning to stable production. I.C.T does not only focus on selling separate equipment. Our team studies how each machine fits into the Customer’s real process, including layout, capacity, operator use, inspection, maintenance, and future expansion. With global project experience and practical engineering support, I.C.T helps Customers build more efficient electronics manufacturing lines.
