English  |
Wave Soldering Belt Unloader
I.C.T
| Quantity: | |
|---|---|
| Wave Soldering Belt Unloader Introduction
The Wave Soldering Belt Unloader is used after the wave soldering machine in a DIP or THT assembly line. After PCBs pass through fluxing, preheating, and soldering, the board temperature is still high. This machine receives the soldered PCBs and moves them to the next process in a safer and more stable way. It uses a high-temperature antistatic belt, motor-driven transfer, cooling fan design, and a strong steel body. The standard machine size is 12004851400 mm, and the PCB width supports 50–400 mm. It can also be customized for different board sizes, factory layouts, and production needs.
| Product Features In DIP Line
The Wave Loader is placed before the wave soldering machine in a DIP production line. Its main role is to receive PCBs from the manual insertion line, automatic insertion machine, or conveyor, and then send them into the wave soldering process at a stable speed. The machine uses a solid aluminum frame, adjustable rail width, and motor control to support smooth PCB loading. It can handle PCB width from 50 to 350 mm and PCB thickness from 0.6 to 6.0 mm. The rail width is adjusted by a stainless steel screw, which makes product changeover easier for operators. As part of a complete DIP line, the loader helps reduce manual handling, improve process connection, and keep PCB movement more stable before soldering.
| Configuration: | |
|---|---|
| Motor | 2HP,made by AIDELI |
| Inverter | 2HP,made by AIDELI |
| Main body | 40×40mm, aluminium |
| Rail | 40×60mm,aluminium |
| Specification: | |
|---|---|
| Dimension(mm) | 800*600* 950mm/set |
| PCB Width | 50 – 350mm(adjustable) |
| PCB Thickness | 0.6 – 6.0mm |
| Transport Height | 750±20mm |
| Control Mode | Motor |
| Power | Max 20 VA |
| PCB Direction | L to R or R to L |
| Power Supply | 1 PH AC 220V 50/60Hz (Option:110V to 380V) |
| Weight | 220Kg/set |
The Wave Unloader is installed after the wave soldering machine. After soldering, PCBs are still hot and need to be moved safely to the next process. The unloader receives the soldered boards and transfers them forward for cooling, DIP AOI inspection, manual repair, testing, or final assembly. It uses a high-temperature antistatic belt, fan cooling design, and rugged steel structure to support stable post-soldering transfer. The PCB width supports 50 to 400 mm and can be customized according to the Customer’s product. In the DIP line, the Wave Unloader helps protect hot PCBs, reduce direct operator contact, and make the back-end production flow smoother.
| Configuration: | |
|---|---|
| Motor | 2HP,made by AIDELI |
| Inverter | 2HP,made by AIDELI |
| Main body | 40×40mm, steel |
| Belt | High temperature antistatic belt(Non slip belt optional) |
| Specification: | |
|---|---|
| Dimension(mm) | 1200*485*1400mm |
| PCB Width | 50 – 400mm (can be customized) |
| Transport Height | 1300 - 750±20mm |
| Control Mode | Motor |
| Cooling Mode | Fan |
| Power | Max 20 VA |
| PCB Direction | L to R or R to L |
| Power Supply | 1 PH AC 220V 50/60Hz (Option:110V to 380V) |
| Weight | 290Kg/set |
| DIP Line Equipment List
I.C.T provides complete DIP production line equipment for Customers who need through-hole assembly solutions. The related products include manual insertion lines, automatic insertion machines, wave soldering machines, selective soldering machines, DIP AOI, soldering robots, conveyors, loaders, unloaders, and other PCB handling systems. The Wave Soldering Belt Unloader is usually used together with I.C.T-Acrab series wave soldering machines and conveyor systems. For new factories or production expansion projects, I.C.T can help plan the full process from component insertion to soldering, cooling, inspection, repair, and final output. The line can be adjusted based on PCB size, capacity target, product type, and floor space.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
In Uzbekistan, I.C.T provided SMT and DIP line installation support for a Customer building a large electronics manufacturing factory. The factory produces computer motherboards, SSD products, and memory-related products. The SMT line included the I.C.T-5151 stencil printer, four SMT pick and place machines, Lyra series reflow ovens, SPI, AOI, and PCB handling systems. The DIP line included a manual insertion line, JUKI odd-form insertion machine, I.C.T-Acrab350 wave soldering machine, and conveyor systems. I.C.T engineers supported the project from early planning to installation, debugging, and production testing. After the test, the Customer gave good feedback on I.C.T service, quick response, machine quality, and the final production result.
| Comprehensive Service Support
I.C.T provides service for the full DIP line, not only for one machine. Before shipment, our team checks the machine frame, belt movement, fan cooling, control system, PCB direction, power supply, and packaging condition. During onsite support, engineers help connect the unloader with the wave soldering machine and the next process equipment. Training usually covers machine start-up, shutdown, belt checking, height adjustment, speed setting, fan checking, daily cleaning, and basic troubleshooting. For Customers building a new production line, this support is very important. It helps the team understand the equipment faster and move from installation to real production with less risk.
| What Clients Say
Customers often say I.C.T engineers are patient, professional, and easy to communicate with during installation and training. They also like the stable equipment structure, practical design, and clear line layout. For overseas shipment, I.C.T uses strong export packaging to protect machines during long-distance transport. When Customers have questions about line connection, machine setting, or production testing, our team responds quickly and follows up until the problem is solved. This is why many Customers choose I.C.T again when they need more SMT, DIP, or coating line equipment.
| Certifications and Standards
I.C.T pays close attention to quality control for full production line equipment. Our company has CE, RoHS, ISO9001, patents, and other related quality documents. These certificates support our machine safety, production process, and long-term management system. Every machine is checked before delivery, including structure inspection, electrical testing, function testing, and packing confirmation. For equipment used in soldering lines, stable transfer and safe operation are very important. I.C.T keeps improving machine design, production standards, and inspection steps to help Customers build reliable electronics manufacturing lines.
| About I.C.T Company and Factory
I.C.T is a professional SMT and DIP line solution provider with its own R&D, production, engineering, sales, and service teams. Our company has grown quickly over the years and has served many Customers across different countries and industries. I.C.T focuses on complete factory solutions, including SMT lines, DIP lines, coating lines, automation machines, and factory planning. In our factory, machines follow strict testing before shipment to make sure the structure, function, and packaging meet project requirements. With global project experience and strong technical support, I.C.T helps Customers build production lines from early planning to stable manufacturing.
