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Wave Solder Input Conveyor
I.C.T
| Quantity: | |
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| PCB Input Before Soldering
The wave solder input conveyor is used before the wave soldering machine to feed PCBs into the soldering process smoothly. In a DIP or THT production line, boards usually come from a manual insertion line, automatic insertion machine, or transfer conveyor. This equipment helps keep PCB movement stable before fluxing, preheating, and soldering. It uses an aluminum structure, adjustable rail width, motor drive, and variable speed control. The standard size is 800600950 mm/set. It supports PCB width from 50 to 350 mm and PCB thickness from 0.6 to 6.0 mm. The machine can also be customized based on line layout.
| Product Features In DIP Line
The Wave Loader is the front-end transfer machine before wave soldering. Its main job is to receive inserted PCBs and send them toward the wave soldering machine at a controlled speed. As an input Wave Loader, it helps reduce unstable manual feeding and keeps the board position more consistent. The rail width can be adjusted by a stainless steel screw, which is useful when the Customer produces different PCB sizes. A dedicated aluminum transfer slot helps reduce PCB jamming during movement. The heavier bottom design also helps the machine stay steady during daily production. For factories that need a wave solder input conveyor for Wave Soldering Machine, this machine is a practical connection point between insertion and soldering.
| Configuration: | |
|---|---|
| Motor | 2HP,made by AIDELI |
| Inverter | 2HP,made by AIDELI |
| Main body | 40×40mm, aluminium |
| Rail | 40×60mm,aluminium |
| Specification: | |
|---|---|
| Dimension(mm) | 800*600* 950mm/set |
| PCB Width | 50 – 350mm(adjustable) |
| PCB Thickness | 0.6 – 6.0mm |
| Transport Height | 750±20mm |
| Control Mode | Motor |
| Power | Max 20 VA |
| PCB Direction | L to R or R to L |
| Power Supply | 1 PH AC 220V 50/60Hz (Option:110V to 380V) |
| Weight | 220Kg/set |
The Wave Unloader is placed after the wave soldering machine. While the loader controls PCB input, the unloader handles the output side after soldering. It receives hot PCBs and transfers them to cooling, DIP AOI, manual repair, testing, or final assembly. The unloader uses a high-temperature antistatic belt, fan cooling, and a rugged steel frame. Its PCB width supports 50 to 400 mm and can be customized for special products. In a complete DIP line, the loader and unloader work together to keep the soldering process continuous. One controls stable board entry, and the other supports safe board exit after soldering.
In a complete DIP production line, the wave solder input conveyor is installed before the wave soldering machine. The typical process is component insertion, PCB transfer, loading, fluxing, preheating, wave soldering, unloading, cooling, and inspection. The input conveyor is important because it connects the insertion area with the soldering machine. If PCB feeding is not stable, the soldering process may be affected. A reliable input conveyor helps keep the production rhythm clear and reduces extra handling by operators. For THT assembly, this position is especially useful for boards with many through-hole components, larger PCB sizes, or higher production requirements.
| Configuration: | |
|---|---|
| Motor | 2HP,made by AIDELI |
| Inverter | 2HP,made by AIDELI |
| Main body | 40×40mm, steel |
| Belt | High temperature antistatic belt(Non slip belt optional) |
| Specification: | |
|---|---|
| Dimension(mm) | 1200*485*1400mm |
| PCB Width | 50 – 400mm (can be customized) |
| Transport Height | 1300 - 750±20mm |
| Control Mode | Motor |
| Cooling Mode | Fan |
| Power | Max 20 VA |
| PCB Direction | L to R or R to L |
| Power Supply | 1 PH AC 220V 50/60Hz (Option:110V to 380V) |
| Weight | 290Kg/set |
| DIP Line Equipment List
I.C.T provides complete DIP production line equipment for through-hole assembly factories. Related machines include manual insertion lines, automatic insertion machines, wave soldering machines, selective soldering machines, DIP AOI, soldering robots, conveyors, loaders, unloaders, and other PCB handling systems. The Wave Soldering Loader is often used together with the I.C.T-Acrab series wave soldering machine and downstream unloading conveyor. The full line can be planned based on PCB size, product type, capacity target, workshop space, and process flow. I.C.T helps Customers connect insertion, soldering, cooling, inspection, repair, and final output in one organized production line.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
In Uzbekistan, I.C.T provided SMT and DIP line installation support for a Customer building a large electronics manufacturing factory. The factory produces computer motherboards, SSD products, and memory-related products. The SMT line included the I.C.T-5151 stencil printer, four SMT pick and place machines, Lyra series reflow ovens, SPI, AOI, and PCB handling systems. The DIP line included a manual insertion line, JUKI odd-form insertion machine, I.C.T-Acrab350 wave soldering machine, and conveyor systems. I.C.T engineers supported the project from early planning to installation, debugging, production testing, and training. After testing, the Customer gave positive feedback on I.C.T service, response speed, product quality, and production results.
| Comprehensive Service Support
I.C.T supports the full DIP production line, not just one single machine. Before shipment, our team checks the machine frame, rail adjustment, motor operation, speed control, PCB direction, transport height, electrical system, and packaging condition. During onsite service, engineers help connect the wave solder input conveyor with the insertion line and wave soldering machine. Training covers start-up, shutdown, width adjustment, speed setting, board transfer checking, safety points, daily maintenance, and common troubleshooting. For a new DIP factory, correct line connection is very important. I.C.T helps Customers reduce setup risk, train operators faster, and move from installation to stable production more smoothly.
| What Clients Say
Customers often praise I.C.T engineers for patient training, clear communication, and fast problem solving during installation. They also give good feedback on stable machine structure, practical line layout, and easy operation. For international projects, I.C.T uses strong export packaging to protect machines during long-distance transportation. When Customers have questions about machine connection, operation settings, or production testing, our team responds quickly and follows up until the issue is solved. This support gives Customers more confidence when building a new DIP line or upgrading an existing THT production workshop.
| Certifications and Standards
I.C.T pays close attention to quality management for SMT and DIP line equipment. Our company has CE, RoHS, ISO9001, patents, and other related quality documents. These certificates support our work in machine safety, production control, and long-term quality management. Before delivery, each machine goes through mechanical inspection, electrical testing, function testing, and packing confirmation. For line equipment such as loaders, unloaders, conveyors, and wave soldering systems, stable transfer is very important. I.C.T keeps improving machine design, factory testing, and production standards to support reliable electronics manufacturing.
| About I.C.T Company and Factory
I.C.T is a professional SMT and DIP line solution provider with its own R&D, production, engineering, sales, and service teams. The company has grown quickly over the years and has served many Customers in different countries and industries. I.C.T focuses on complete factory solutions, including SMT lines, DIP lines, coating lines, automation equipment, and factory planning. In our factory, machines follow strict testing before shipment, including structure checking, electrical testing, functional testing, and packaging review. With global project experience and strong technical support, I.C.T helps Customers build electronics production lines from early planning to stable manufacturing.
