English  |
I.C.T-S4020
I.C.T
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In traditional electronics manufacturing, insertion of terminal parts and electronic components is still often done manually. Operators pick components, align them, and insert them into PCB boards one by one. This method works for small batches, but when production increases, it becomes unstable in speed and quality control.
The Insertion Machine For Electronic Components is designed to solve this problem by converting manual insertion into a stable automated process. It is suitable for terminals, connectors, LED components, and other electronic parts used in SMT and DIP production environments. The system helps standardize insertion accuracy, reduce labor dependency, and improve consistency in PCB assembly lines.
It is widely used in LED lighting boards, power modules, industrial control boards, consumer electronics, and communication products, especially in production environments that require continuous auto insertion Machine for PCB assemblies performance.
| Product Features
The insertion control system is designed to improve placement stability for electronic components. Instead of relying on manual alignment, the machine uses controlled mechanical motion to guide each component into the PCB hole position. This reduces variation caused by operator skill differences and helps maintain consistent insertion quality across long production runs.
In real factory environments, especially LED SMT Terminal Insertion Machine production lines, stability is more important than raw speed. The system ensures that insertion depth, angle, and position remain consistent even during continuous operation. This makes the machine suitable for medium and high-volume manufacturing where quality repeatability is required.
The PCB handling system ensures that each board remains stable during insertion. The conveyor structure controls movement before and after insertion, reducing vibration and offset that may affect accuracy. Boards are positioned precisely before the insertion cycle begins, ensuring alignment between component and PCB holes.
This structure is important in SMT Terminal Insertion Machine integration, where multiple production stages must remain synchronized. Stable PCB movement helps reduce defects and ensures smoother coordination with upstream SMT processes and downstream soldering systems.
The feeding system is designed to support continuous material supply during production. It reduces interruptions caused by manual feeding and helps maintain steady production rhythm. This is especially important in automated insertion Machine environments where even short pauses can affect overall line efficiency.
Different feeding configurations can be adapted based on component type and production requirements. For LED SMT Terminal Insertion Machine applications, where multiple terminal types may be used in one board, stable feeding ensures smoother production flow and reduces operator workload.
The system is designed to integrate into complete PCB manufacturing lines. It can work together with SMT placement machines, soldering systems, inspection stations, and PCB handling equipment to form a full production flow.
Instead of acting as an isolated machine, it functions as part of a larger PCB assembly ecosystem. This makes it suitable for factories upgrading from manual insertion to fully automated electronic component production systems, especially in LED, power, and industrial PCB manufacturing environments.
The I.C.T R131 is ideal for manufacturers in automotive electronics, consumer electronics, power supply production, and LED lighting industries. It efficiently handles various radial taped components, including capacitors, resistors, LEDs, transistors, and mini switches.
| Model | R131M | R131H |
| Component Feeder Input | 20pcs | 40pcs |
| Insertion Speed | 25000CPH,(0.14s,0.20s,0.25s,0.30s/pointchangeable | |
| Insertion Span | 2P:2.5mm/5.0mm; 3.5P:2.5mm/5.0mm/3.5mm; 3P:2.5mm/5.0mm/7.5mm; 4P/T4P:2.5mm/5.0mm/7.5mm/10.0mm,ConfirmspanbyComponents | |
| Insertion Recovery | Auto recovery | |
| Insertion Direction | 0~360° direction by 1° increment | |
| Component Heigh | 23mm, (Optional: 26mm) | |
| Component Type: | Capacitor, Transistor, ED, Miniswitch, Resistor, Radial taped component, Spring, plug etc., | |
| Insertion Precision | 0.05mm | |
| PCB Size | 50*50~508*381mm | |
| Insertion Area | 50*40~500*375mm | |
| PCB Fixed | Pin+Clamp | |
| Transport Height | 900±20mm | |
| Transport Time | 3-4s | |
| Operate | Microcomputer, LCD Touch Screen | |
| Power Supply | 3P5W, 380VAC±10%, 50/60HZ | |
| Power | 3.5KVA | |
| Dimension | L1760*W2140*H1600mm | |
| Weight | 2200kg | |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
Industry-Leading Technology: State-of-the-art THT insertion machine with AI-driven positioning accuracy.
Cost-Effective Production: Reduces labor costs while improving PCB assembly quality.
Global After-Sales Support: Backed by I.C.T worldwide service network, ensuring hassle-free operation.
| DIP Line Equipment List
I.C.T provides complete SMT and DIP production line solutions, including placement machines, insertion systems, wave soldering equipment, inspection systems, and PCB handling conveyors. In a full production environment, insertion machines play a key role between SMT placement and soldering processes.
A complete line requires proper coordination between SMT Terminal Insertion Machine equipment, conveyor systems, and inspection modules. Each stage must match in speed, direction, and production rhythm to avoid bottlenecks.
By integrating insertion systems into full SMT and DIP lines, factories can achieve more stable output, reduced labor dependency, and improved production efficiency across multiple PCB product types.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
I.C.T Hungary Customer visited our factory in early December to carry out the final acceptance of their customized full automatic THT insertion line. This project was developed for through hole PCB assembly production, focusing on stable process validation and complete line performance confirmation before shipment.
The THT production line includes an Odd Form Insertion Machine, Wave Soldering Machine (Acrab), and a DIP AOI inspection system. During the factory visit, the Customer reviewed machine operation status, insertion accuracy, soldering stability, and overall line coordination. The evaluation focused on whether each station in the THT line could operate smoothly as one integrated production system, ensuring it meets real manufacturing requirements in their factory.
| Comprehensive Service Support
I.C.T provides full engineering support for SMT and DIP production lines, including layout planning, machine integration, installation guidance, and process optimization. Engineers help Customers design the full production flow from SMT placement to insertion, soldering, inspection, and final testing.
Training includes machine operation, production setup, maintenance procedures, and troubleshooting methods. This ensures that operators understand not only how to run a single machine, but how the entire PCB assembly system works together in real production environments.
| What Clients Say
Customers often report improved production stability after introducing automated insertion systems. They highlight reduced dependency on manual labor, improved consistency in PCB assembly, and better control of production speed.
Operators also find the system easier to manage compared to manual insertion processes. With structured control systems and stable operation, production teams can focus more on monitoring quality rather than repetitive manual tasks.
| Certifications and Standards
I.C.T equipment complies with CE, RoHS, ISO9001, and other international manufacturing standards. Each machine undergoes mechanical testing, electrical safety inspection, and functional validation before shipment.
Quality control is not limited to individual machines. It also includes system-level integration testing to ensure compatibility with SMT and DIP production lines, helping Customers achieve stable long-term manufacturing performance.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT, DIP, and PCB assembly automation solutions. The company integrates R&D, production, engineering, and service to support electronics manufacturers worldwide.
Instead of supplying only single machines, I.C.T focuses on complete production line planning, helping Customers build efficient, scalable, and stable electronics manufacturing systems for long-term growth.
