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I.C.T
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The Auto Insertion Machine for Axial Lead Component is used for automatic insertion of axial lead parts in DIP and THT PCB assembly. It is suitable for components such as resistors, diodes, inductors, fuses, jumpers, capacitors, and transistors. In many factories, these parts are still inserted by hand, which can slow down production and create quality differences between operators. This machine helps make insertion faster, cleaner, and more repeatable. It supports high-speed insertion, flexible feeder input, jumper wire insertion, automatic recovery, and 0–360° insertion direction. For Customers building power boards, control boards, LED boards, appliance boards, and industrial electronics, it helps improve the THT process before soldering and inspection.
| Product Features
The insert system is designed for stable daily production. A strong mechanical structure and high-quality parts help the machine keep running for long shifts. The coordinate positioning system supports accurate insertion, so axial components can be placed into the PCB holes with better consistency. When the production line changes to another board or component type, the insert structure supports faster changeover and helps reduce waiting time.
The conveyor system works with a 360° rotating platform. The servo motor controls the rotation angle accurately, which helps the Auto Insertion Machine for Axial Lead Component handle different insertion directions on the same PCB. The cylinder push plate helps position the PCB with small error. The mechanical baffle structure supports stable board movement, while the step belt transmission and sensor stop control help keep PCB transfer smooth. This design is useful for automatic PCB assemblies where stable transport and accurate insertion must work together.
The bend system helps form axial component leads after insertion. Good lead forming is important because it can affect soldering stability in the next process. The bending structure is designed to protect both the PCB and the component, reducing the risk of damage during production. It is also easy to replace and maintain, so the production team can keep the machine in good working condition with less downtime.
The jumper system uses an independent feeding method. It supports jumper wire feeding with precise motor control, helping improve feeding accuracy. Different jumper wire diameters can be used according to the PCB design. This makes the Axial lead component Insertion Machine more flexible than a simple insertion platform. It can handle both axial components and jumper wires, which is helpful for Customers producing mixed through-hole boards.
The feeding system is built for high-mix production. It supports automatic re-run feeding and non-stop refeeding, helping reduce material waiting time. Different feeder input configurations can be selected according to production needs. For electronics factories with many board types, stable feeding is a big deal. If feeding is not smooth, the whole DIP line can lose rhythm faster than a coffee machine on Monday morning.
The control system is designed around Industry 4.0 and EU CE standards. A dedicated IO control center matches the machine’s real working needs. Full closed-loop control gives faster response and better efficiency. The modular control system also helps reduce maintenance cost. With LCD touch screen operation and program storage, the Auto Axial Insertion Machine gives operators a clear way to manage production, change programs, and check running status.
The Axial auto Insertion Machine supports automatic recovery, helping production resume faster after certain operation issues. The insertion direction can be adjusted from 0° to 360° by 1° increments, which gives more freedom for different PCB layouts. The machine also supports lead bending angle control, lead bending length control, microcomputer operation, Chinese and English language options, and LCD touch screen control. More than 2000 programs can be stored for different products. The PCB is fixed by pin and clamp during insertion, helping improve board stability. These details make the Auto Insertion Machine for Axial Lead Component suitable for practical auto insertion Machine for PCB assemblies.
| Specification
| Specification | A131M | A131H |
|---|---|---|
| Component Feeder Input | 10pcs (Option: 30, 40, 50, 100pcs) | 20pcs (Option: 30, 40, 50, 100pcs) |
| Insertion Speed | 25000CPH, Max 0.12s/point (0.14s, 0.16s, 0.18s/point changeable) | 25000CPH, Max 0.12s/point (0.14s, 0.16s, 0.18s/point changeable) |
| Insertion Span | Component: 5~22mm, Jumper: 5~26mm | Component: 5~22mm, Jumper: 5~26mm |
| Jumper Feeder | 0.5~0.7mm, Independent Feeding | 0.5~0.7mm, Independent Feeding |
| Insertion Recovery | Auto recovery | Auto recovery |
| Insertion Direction | 0~360° direction by 1° increment | 0~360° direction by 1° increment |
| Component Lead bend Angle | 35°±15° | 35°±15° |
| Component Lead bend Length | 1.2~2.2mm | 1.2~2.2mm |
| Component Type | Jumper, Capacitor, Transistor, Diode, Inductor, Resistor, Fuse etc., 52-90mm Standard Package | Jumper, Capacitor, Transistor, Diode, Inductor, Resistor, Fuse etc., 52-90mm Standard Package |
| Insertion Precision | 0.05mm | 0.05mm |
| PCB Size | 50*50~380*380mm | 50*50~380*380mm |
| Insertion Area | 50*50~370*370mm | 50*50~370*370mm |
| PCB Weight | <1.0Kg | <1.0Kg |
| PCB Thickness | 1.0~2.0mm | 1.0~2.0mm |
| PCB Fixed | Pin + Clamp | Pin + Clamp |
| Transport Height | 900±20mm | 900±20mm |
| Transport Direction | R~L (Optional: L~R) | R~L (Optional: L~R) |
| Transport Time | 3-4s | 3-4s |
| Operate | Microcomputer, LCD Touch Screen | Microcomputer, LCD Touch Screen |
| Language | Chinese, English | Chinese, English |
| Program Quantity | 2000+ | 2000+ |
| Air Pressure | 0.45~0.6Mpa | 0.45~0.6Mpa |
| Air Source Flow | 110L/min | 110L/min |
| Power Supply | 1P, 220AC±10%, 50/60HZ | 1P, 220AC±10%, 50/60HZ |
| Power | 2.0KVA | 2.0KVA |
| Dimension | L2080*W1750* H1600mm | L2080*W1750* H1600mm |
| Feeder Station Size | 10Feeder: 1360*1000*1460mm, 20Feeder: 1860*1000*1460mm, 30Feeder: 2360*1000*1460mm | 10Feeder: 1360*1000*1460mm, 20Feeder: 1860*1000*1460mm, 30Feeder: 2360*1000*1460mm |
| Weight | 1300kg | 1300kg |
*I.C.Tkeepsworkingonqualityandperformance,specificationsandappearancemaybeupdatedwithoutparticularnotice.Ifdifferent,please followthenewlist
| DIP Line Equipment List
I.C.T can provide complete DIP and THT production line equipment according to the Customer’s PCB size, component type, process flow, capacity target, and factory layout. Related equipment includes manual insertion lines, axial insertion machines, radial insertion machines, odd-form insertion machines, wave soldering machines, selective soldering machines, DIP AOI, PCB conveyors, loaders, unloaders, repair stations, and testing support. In a complete through-hole process, the Auto Insertion Machine for Axial Lead Component is usually used before soldering to reduce manual insertion work and improve consistency. I.C.T helps Customers plan equipment layout, conveyor direction, transport height, soldering connection, inspection position, and future line expansion.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
An I.C.T Customer from Hungary visited our factory in early December to check their customized fully automatic THT insertion line. The line was built for through-hole PCB assembly and included an Odd Form Insertion Machine, I.C.T-Acrab Wave Soldering Machine, and DIP AOI inspection machine. During the project process, I.C.T engineers reviewed machine connection, component insertion performance, soldering process, inspection function, and overall line operation with the Customer. The Customer also discussed production details, process flow, and future factory use with our engineering team. This project shows how I.C.T supports customized THT automation lines, from equipment selection and line design to testing, training, and production preparation.
| Comprehensive Service Support
For a complete SMT, DIP, or THT production line, service needs to cover the whole production flow. I.C.T supports Customers from early layout planning to production start-up, including line direction, equipment connection, power and air preparation, operator stations, soldering process, inspection flow, and maintenance space. Our engineers can guide Customers through installation, line debugging, program setup, trial production, and operator training. Training covers daily operation, material preparation, safety points, production flow, maintenance planning, and common troubleshooting. This full-line support helps Customers reduce setup mistakes and build a more stable electronics manufacturing process from the beginning.
| What Clients Say
Customers often give positive feedback on I.C.T because our team focuses on the full production result, not only machine delivery. They value clear communication, practical line layout advice, careful installation support, and fast response when questions appear. In complete DIP line projects, Customers also care about equipment matching, conveyor direction, soldering connection, inspection position, operator movement, and packaging protection. I.C.T follows these details through both sales and engineering teams. This helps Customers feel more confident when building a new production line or upgrading from manual insertion to automated through-hole assembly.
| Certifications and Standards
I.C.T focuses on quality control for complete SMT, DIP, and THT production line equipment. Our company works with products and systems supported by CE, RoHS, ISO9001, patents, and other quality documents. For a full through-hole production line, quality control is not only about one machine. It also includes line connection, transport stability, electrical safety, air supply, soldering quality, inspection flow, operator safety, and packaging protection. Before delivery, equipment goes through mechanical inspection, electrical testing, function testing, software checking, and packing review. This process helps Customers reduce production interruption and build a more reliable manufacturing system.
| About I.C.T Company and Factory
I.C.T is a professional SMT and DIP line solution provider with its own R&D, production, engineering, sales, and service teams. The company has grown quickly over the years and has served many Customers across different countries and industries. I.C.T focuses on full factory solutions, including SMT lines, DIP lines, coating lines, automation machines, inspection systems, and factory planning. Our factory follows strict checking before shipment, including mechanical inspection, electrical testing, function testing, software checking, and packaging review. With global project experience and strong technical support, I.C.T helps Customers build electronics production lines from early planning to stable manufacturing.
