English  |
S3020
I.C.T
| Quantity: | |
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In modern electronics manufacturing, through hole PCB assembly is no longer limited to simple axial or radial components. Many boards now include mixed component types such as radial capacitors, connectors, LED parts, switches, and special-shaped components that cannot be handled efficiently by manual insertion alone.
The Auto PCBA Radial Odd Form Insertion Machine is designed to solve this mixed insertion challenge. Instead of separating radial insertion and odd-form insertion into different manual stations, the system brings them into a controlled automatic process.
It is suitable for power supply boards, industrial control PCBs, LED driver boards, home appliance electronics, communication modules, and automotive control systems. By combining Radial Insertion Machine logic with odd-form handling capability, the system helps stabilize insertion rhythm before wave soldering and downstream inspection.
| Product Features
Unlike traditional single-purpose insertion equipment, this system is designed around mixed component handling. It can process radial components and special-shaped electronic parts within a unified insertion flow.
The positioning system ensures that each component type is inserted according to its own geometry and PCB requirement. This reduces the need for manual switching between different insertion methods. For high-mix production environments, this structure helps maintain stable output even when product models change frequently.
PCB movement plays a critical role in insertion accuracy. The system uses controlled transfer logic to keep the board stable during insertion cycles.
Each PCB is positioned before insertion begins, then moved in a synchronized way with the insertion head. This reduces vibration and offset during operation. For through hole PCB production, stable transport directly impacts insertion quality and downstream soldering yield.
This structure also supports integration into auto insertion Machine lines, allowing smooth connection with SMT, wave soldering, and inspection systems.
The feeding system is designed to support continuous mixed-component supply. Radial and special-shaped components are fed in a controlled manner to avoid interruption during production.
Different feeder configurations can be adapted based on PCB design and production demand. This is especially useful for Auto Radial Insertion Machine applications where multiple component types are used on the same board.
Stable feeding reduces downtime and helps maintain consistent production rhythm across shifts.
This machine is designed for flexibility rather than single-task limitation. It supports radial components, odd-form components, and mixed insertion requirements in PCBA production.
It can be used as part of a wider PCB manufacturing system that includes SMT insert machine processes, through-hole assembly stations, soldering systems, and inspection equipment. By connecting different processes, the system helps factories move from manual insertion toward more structured automated production.
The I.C.T R131 is ideal for manufacturers in automotive electronics, consumer electronics, power supply production, and LED lighting industries. It efficiently handles various radial taped components, including capacitors, resistors, LEDs, transistors, and mini switches.
| Model | R131M | R131H |
| Component Feeder Input | 20pcs | 40pcs |
| Insertion Speed | 25000CPH,(0.14s,0.20s,0.25s,0.30s/pointchangeable | |
| Insertion Span | 2P:2.5mm/5.0mm; 3.5P:2.5mm/5.0mm/3.5mm; 3P:2.5mm/5.0mm/7.5mm; 4P/T4P:2.5mm/5.0mm/7.5mm/10.0mm,ConfirmspanbyComponents | |
| Insertion Recovery | Auto recovery | |
| Insertion Direction | 0~360° direction by 1° increment | |
| Component Heigh | 23mm, (Optional: 26mm) | |
| Component Type: | Capacitor, Transistor, ED, Miniswitch, Resistor, Radial taped component, Spring, plug etc., | |
| Insertion Precision | 0.05mm | |
| PCB Size | 50*50~508*381mm | |
| Insertion Area | 50*40~500*375mm | |
| PCB Fixed | Pin+Clamp | |
| Transport Height | 900±20mm | |
| Transport Time | 3-4s | |
| Operate | Microcomputer, LCD Touch Screen | |
| Power Supply | 3P5W, 380VAC±10%, 50/60HZ | |
| Power | 3.5KVA | |
| Dimension | L1760*W2140*H1600mm | |
| Weight | 2200kg | |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
Industry-Leading Technology: State-of-the-art THT insertion machine with AI-driven positioning accuracy.
Cost-Effective Production: Reduces labor costs while improving PCB assembly quality.
Global After-Sales Support: Backed by I.C.T worldwide service network, ensuring hassle-free operation.
| DIP Line Equipment List
I.C.T provides complete SMT and DIP production line solutions for electronics manufacturing. Equipment coverage includes SMT placement systems, radial insertion machines, axial insertion machines, odd-form insertion machines, PCB conveyors, wave soldering systems, selective soldering systems, AOI inspection, and repair stations.
In a complete production environment, insertion processes are not isolated. Radial component insertion, odd-form insertion, soldering, inspection, and testing must be designed as one connected workflow. I.C.T supports Customers in building stable and scalable production lines based on real product requirements.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
An I.C.T Customer in the industrial electronics sector upgraded their manual through-hole PCB assembly process to a semi-automated insertion line. The project included radial component insertion and odd-form component handling integrated into one production flow.
After implementation, the Customer improved insertion consistency, reduced operator dependency, and stabilized production rhythm during multi-shift manufacturing. The project demonstrated how combining radial insertion and odd-form handling into one system can improve overall PCBA efficiency.
| Comprehensive Service Support
I.C.T provides full support for SMT and DIP production line planning, including factory layout design, process flow optimization, equipment integration, and operator training.
Training covers machine operation, production setup, maintenance guidance, and troubleshooting procedures. Engineers also support line connection between insertion systems, soldering equipment, and inspection stations to ensure stable production flow.
| What Clients Say
Customers often report that mixed insertion automation significantly reduces manual workload and improves consistency in through hole PCB assembly.
They also highlight improved production stability when radial and odd-form components are handled within a unified system rather than separate manual stations. This helps reduce errors and improves overall production management.
| Certifications and Standards
I.C.T equipment follows international standards including CE, RoHS, ISO9001, and related manufacturing certifications.
Each system undergoes mechanical testing, electrical validation, and functional inspection before shipment. Quality control also covers system integration compatibility to ensure stable operation within SMT and DIP production environments.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT, DIP, and PCBA automation solutions, offering complete production line planning and equipment integration.
Instead of focusing on single machines, I.C.T designs full manufacturing systems based on Customer product requirements, production capacity, and factory layout. This helps electronics manufacturers build stable, scalable, and efficient production environments for long-term development.
