English  |
Plug Cutting Machine
I.C.T
| Quantity: | |
|---|---|
In through-hole PCB assembly, plug cutting is a necessary step before wave soldering. Components such as LEDs, capacitors, connectors, and transistors often require lead or foot trimming to ensure correct height and uniform soldering conditions. Traditionally, this process is handled manually, which can cause inconsistent cutting length, low efficiency, and unstable production quality.
The PCB Plug Cutting Machine is designed to standardize this stage. It provides automatic cutting for component leads and PCB plug legs, ensuring consistent length and improving downstream soldering stability. By automating this process, factories can reduce manual intervention and improve production rhythm in DIP and THT environments.
It is widely used in electronics manufacturing industries such as power supply boards, LED lighting, home appliances, industrial control systems, and communication equipment. As a Full-auto PCB Plug Cutting Machine, it acts as an important preparation step before wave soldering and inspection processes.
| Product Features：
The automatic circuit board foot cutting machine adopts the eagle claw type shrapnel jig, fully automatic pushing, high stability, and can be connected to the production line and automatic soldering furnace.
PCB boards are fed into the cutting foot, depending on the size and thickness of the part foot, the track speed can be adjusted to increase the life of the cutting knife.
Automatic electronic circuit board cutting machine rail eagle claw spring, can clamp the PCB board, manually placed in the conveyor chain, automatic transmission, and can be pushed from the back, advance powerful and smooth.
Fully automatic circuit board foot cutter with thimble stab and bake-lite presser to overcome deformation of PCBs after soldering.
Emergency stop protection: The machine is equipped with an emergency stop protection switch, which can quickly cut off the power supply in the event of a normal guide.
Over-current protection: The machine is protected against over-current by a circuit breaker, which activates protection when the motor.
| Specification: | |
| Dimension | 750*600*860mm |
| Height of cut foot | Min.1.2mm |
| Rotation speed | 4500r/min |
| The route of the guide rail | 0-250mm |
| Power Supply | 1 PH AC 220V 50/60Hz |
| Power | 800w |
| Weight | 115Kg |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
| DIP Line Equipment List
In modern electronics manufacturing, PCB Plug Cutting Machine is not used as a standalone unit, but as part of a complete DIP production system. It plays a key role in preparing PCB components before they enter wave soldering and inspection stages.
In a full DIP line, plug cutting equipment works together with insertion machines, wave soldering systems, conveyor lines, AOI inspection systems, and repair stations. Each process must be synchronized in speed, PCB direction, and workflow balance to ensure stable production output.
I.C.T helps Customers design complete DIP production solutions based on PCB structure, production capacity, and factory layout. By integrating plug cutting into the full production flow, factories can achieve better consistency, reduced manual handling, and improved overall efficiency across the entire assembly process.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
An I.C.T Customer from Hungary visited our factory in early December to carry out the final acceptance of their customized full automatic THT production line. The project was designed for through-hole PCB assembly manufacturing and focused on system-level performance validation before shipment.
The production line includes an Odd Form Insertion Machine, Wave Soldering Machine (Acrab), and a DIP AOI inspection system. During the visit, the Customer evaluated machine stability, insertion and pre-soldering preparation quality, soldering consistency, and overall production line coordination to ensure the system meets real factory requirements.
| Comprehensive Service Support
I.C.T provides complete engineering support for SMT and DIP production line projects, including layout planning, equipment installation guidance, process optimization, and operator training. Before deployment, engineers help Customers design the full production flow from PCB preparation to final inspection.
Training covers machine operation, maintenance procedures, troubleshooting, and production coordination. The goal is to ensure that Customers can manage not only a single Plug Cutting Machine, but the entire DIP production system as one integrated workflow in real manufacturing environments.
| What Clients Say
Customers often report that automating PCB plug and lead cutting significantly improves overall production stability. With more consistent cutting results, downstream insertion and wave soldering processes become more stable, reducing rework and improving yield.
Operators also highlight reduced manual workload and improved safety compared to traditional cutting methods. This allows production teams to focus more on process control and line efficiency instead of repetitive manual trimming tasks.
| Certifications and Standards
I.C.T equipment complies with international standards including CE, RoHS, ISO9001, and related manufacturing certifications. Each machine undergoes mechanical testing, electrical safety inspection, and functional verification before shipment.
Quality control also ensures compatibility with full DIP production line integration, including insertion systems, soldering equipment, and inspection machines, guaranteeing stable operation in real factory environments.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT, DIP, and PCB assembly automation solutions, focusing on complete production line design and integration.
Instead of supplying single machines only, I.C.T supports Customers in building full manufacturing systems that cover component preparation, insertion, cutting, soldering, inspection, and testing processes, helping factories achieve higher efficiency and long-term production stability.
