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Wave Soldering Loader Conveyor Machine
I.C.T
| Quantity: | |
|---|---|
| Stable Loader Conveyor Design
The Wave Soldering Loader Conveyor Machine is used before the wave soldering machine in DIP and THT production lines. Its main function is to move inserted PCBs from the previous process into the soldering machine with stable speed and direction. The machine helps connect manual insertion lines, automatic insertion machines, transfer conveyors, and wave soldering equipment. It uses a strong aluminum structure, adjustable rail width, motor drive, and variable speed control. The standard size is 800600950 mm/set. It supports PCB width from 50 to 350 mm and PCB thickness from 0.6 to 6.0 mm. Machine length and PCB direction can be customized for different line layouts.
| Product Features In DIP Line
The Wave Loader is the input-side machine before wave soldering. It receives PCBs after through-hole component insertion and sends them forward to the wave soldering process. As a Wave Soldering Conveyor Machine, it helps reduce unstable manual feeding and keeps the board transfer path more controlled. The rail width can be adjusted by a stainless steel screw, which is useful when the Customer produces different board sizes. A dedicated aluminum transfer orbit helps reduce PCB stuck issues during movement. The heavier bottom design also improves machine stability during daily production. For a factory using a wave solder machine conveyor, the loader is a practical connection point between insertion and soldering.
| Configuration: | |
|---|---|
| Motor | 2HP,made by AIDELI |
| Inverter | 2HP,made by AIDELI |
| Main body | 40×40mm, aluminium |
| Rail | 40×60mm,aluminium |
| Specification: | |
|---|---|
| Dimension(mm) | 800*600* 950mm/set |
| PCB Width | 50 – 350mm(adjustable) |
| PCB Thickness | 0.6 – 6.0mm |
| Transport Height | 750±20mm |
| Control Mode | Motor |
| Power | Max 20 VA |
| PCB Direction | L to R or R to L |
| Power Supply | 1 PH AC 220V 50/60Hz (Option:110V to 380V) |
| Weight | 220Kg/set |
The Wave Unloader is installed after the wave soldering machine. While the loader manages PCB input, the unloader handles PCB output after soldering. When the board leaves the soldering area, the surface and solder joints may still be hot. The unloader uses a high-temperature antistatic belt and fan cooling structure to support safer PCB transfer. It can move boards to cooling, DIP AOI inspection, manual repair, functional testing, or final assembly. The rugged steel frame improves stability, and the conveying height can be adjusted to match different production layouts. In a full DIP line, the Wave Loader and Wave Unloader work together to keep board entry and exit smooth.
| Configuration: | |
|---|---|
| Motor | 2HP,made by AIDELI |
| Inverter | 2HP,made by AIDELI |
| Main body | 40×40mm, steel |
| Belt | High temperature antistatic belt(Non slip belt optional) |
| Specification: | |
|---|---|
| Dimension(mm) | 1200*485*1400mm |
| PCB Width | 50 – 400mm (can be customized) |
| Transport Height | 1300 - 750±20mm |
| Control Mode | Motor |
| Cooling Mode | Fan |
| Power | Max 20 VA |
| PCB Direction | L to R or R to L |
| Power Supply | 1 PH AC 220V 50/60Hz (Option:110V to 380V) |
| Weight | 290Kg/set |
| DIP Line Equipment List
I.C.T provides full DIP production line equipment for through-hole assembly manufacturing. Related products include manual insertion lines, automatic insertion machines, wave soldering machines, selective soldering machines, DIP AOI, soldering robots, PCB conveyors, loading machines, unloading machines, and other handling systems. The Wave Soldering Loader is normally placed before the I.C.T-Acrab series wave soldering machine, while the unloader is placed after soldering for board output and cooling transfer. I.C.T can plan the full line based on PCB size, component type, production capacity, process flow, and workshop space. This helps Customers connect insertion, soldering, cooling, inspection, repair, and final output in one clear production process.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
I.C.T supported a Customer in Uzbekistan to build a large electronics manufacturing factory for computer motherboards, SSD products, and memory-related products. The project included both SMT and DIP production lines. The SMT line used the I.C.T-5151 stencil printer, four SMT pick and place machines, Lyra series reflow ovens, SPI, AOI, and PCB handling systems. The DIP line included a manual insertion line, JUKI odd-form insertion machine, I.C.T-Acrab350 wave soldering machine, and conveyor systems. I.C.T engineers joined the project from early planning to installation, line connection, debugging, production testing, and operator training. After testing, the Customer gave positive feedback on I.C.T service, response speed, machine quality, and production results.
| Comprehensive Service Support
I.C.T supports complete DIP line projects, not only single machine delivery. Before shipment, our team checks the machine frame, rail adjustment, motor running condition, speed control, PCB direction, transport height, electrical system, and packing protection. During onsite service, engineers help connect the Wave Soldering Loader Conveyor Machine with the insertion line and wave soldering machine. Training includes start-up, shutdown, rail width adjustment, speed setting, PCB transfer checking, safety points, daily cleaning, and common troubleshooting. For new production teams, correct line connection is very important. I.C.T helps Customers reduce setup mistakes, train operators faster, and move from installation to stable production with more confidence.
| What Clients Say
Customers often say I.C.T engineers are patient, professional, and quick to solve problems during installation and training. They also give good feedback on the stable machine structure, clean wiring, simple operation, and practical production line design. For international shipment, I.C.T uses strong export packaging to protect machines during long-distance transport. When Customers have questions about machine connection, operation settings, production testing, or maintenance, our team responds quickly and follows up until the issue is solved. This gives Customers more confidence when building a new DIP line or upgrading an existing THT assembly workshop.
| Certifications and Standards
I.C.T pays close attention to quality control for full SMT and DIP line equipment. Our company has CE, RoHS, ISO9001, patents, and other related quality documents. These certificates support our work in equipment safety, production management, and long-term quality control. Before delivery, every machine goes through structure inspection, electrical testing, function testing, and packaging confirmation. For machines used around wave soldering, stable PCB transfer is very important. I.C.T keeps improving machine design, factory testing, and inspection standards to support reliable electronics manufacturing. The goal is to help Customers receive machines that are ready for real production.
| About I.C.T Company and Factory
I.C.T is a professional SMT and DIP line solution provider with its own R&D, production, engineering, sales, and service teams. The company has grown quickly over the years and has served many Customers across different countries and industries. I.C.T focuses on complete factory solutions, including SMT lines, DIP lines, coating lines, automation equipment, and factory planning. In our factory, machines follow strict testing before shipment, including mechanical checking, electrical testing, function testing, and packaging review. With global project experience and strong technical support, I.C.T helps Customers build electronics manufacturing lines from early planning to stable production.
