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I.C.T
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The axial component placement machine is designed for automatic insertion of axial lead components in DIP and THT PCB assembly. It is suitable for resistors, diodes, inductors, fuses, jumper wires, capacitors, transistors, and other standard axial package components. Compared with manual insertion, the machine helps reduce labor pressure, improve insertion consistency, and keep production speed more stable. It supports high-speed insertion up to 25000 CPH, flexible feeder input options, automatic recovery, and 0–360° insertion direction by 1° increment. For factories producing power boards, control boards, LED boards, home appliance boards, and industrial electronics, this machine helps build a cleaner and faster through-hole assembly process.
| Product Features
The insert system uses a stable structure and high-quality mechanical parts to support long-term production. Its high-precision coordinate positioning system helps keep insertion accurate during continuous operation. When different axial components need to be changed, the structure supports quick changeover without adding too much downtime. This makes the axial component placement machine useful for production lines with different PCB models and mixed component requirements.
The conveyor system uses a 360° rotating platform, and the servo motor controls the rotation angle accurately. The cylinder push plate helps position the PCB with small error. A mechanical baffle structure supports reliable operation and long service life. The step belt transfers the PCB, while sensors stop the board at the correct position. The width adjustment design helps reduce calibration and maintenance time.
The bend system supports stable lead forming after component insertion. During the bending process, the structure is designed to protect both the PCB and the inserted component. This helps reduce damage risk and supports better soldering preparation. The bend system is also easy to replace and maintain, which is helpful for production teams that need steady daily output. Core parts use high-quality materials, while moving parts use imported materials to improve durability.
The jumper system uses an independent feeding method. Precise motor control helps improve jumper wire feeding accuracy. It supports jumper wire diameters from 0.5mm to 0.7mm, giving Customers more flexibility for PCB designs that require jumper connection. This design makes the machine more than a simple axial placement machine. It can also support jumper insertion work in one production platform.
The feeding system is built for high adaptability. It supports automatic re-run feeding and non-stop refeeding, helping reduce waiting time during production. Standard feeder configurations can support common production needs, and larger feeder input options can be used for high-density or high-mix production. For Customers using an axial component insertion Machine in a real factory, stable feeding is important because material interruption can directly affect the whole DIP line rhythm.
The control system is designed around Industry 4.0 and EU CE standards. A specially developed IO control center matches the machine’s operation needs. Full closed-loop control supports faster response and higher efficiency. The modular control system also helps reduce maintenance cost. With LCD touch screen operation and program storage, the Axial auto Insertion Machine gives operators a clearer and easier way to manage production.
This axial component placement machine supports automatic recovery, helping production resume faster after certain operating issues. The insertion direction can be set from 0° to 360° by 1° increment, which gives more freedom for different PCB layouts. Component lead bend angle is 35°±15°, and lead bend length is 1.2–2.2mm. It supports Chinese and English operation, microcomputer control, LCD touch screen, and over 2000 programs. Supported PCB size is suitable for common DIP assembly needs, while pin and clamp fixing helps keep boards stable during insertion. These details make it practical for auto insertion Machine for PCB assemblies.
| Specification
| Specification | A131M | A131H |
|---|---|---|
| Component Feeder Input | 10pcs (Option: 30, 40, 50, 100pcs) | 20pcs (Option: 30, 40, 50, 100pcs) |
| Insertion Speed | 25000CPH, Max 0.12s/point (0.14s, 0.16s, 0.18s/point changeable) | 25000CPH, Max 0.12s/point (0.14s, 0.16s, 0.18s/point changeable) |
| Insertion Span | Component: 5~22mm, Jumper: 5~26mm | Component: 5~22mm, Jumper: 5~26mm |
| Jumper Feeder | 0.5~0.7mm, Independent Feeding | 0.5~0.7mm, Independent Feeding |
| Insertion Recovery | Auto recovery | Auto recovery |
| Insertion Direction | 0~360° direction by 1° increment | 0~360° direction by 1° increment |
| Component Lead bend Angle | 35°±15° | 35°±15° |
| Component Lead bend Length | 1.2~2.2mm | 1.2~2.2mm |
| Component Type | Jumper, Capacitor, Transistor, Diode, Inductor, Resistor, Fuse etc., 52-90mm Standard Package | Jumper, Capacitor, Transistor, Diode, Inductor, Resistor, Fuse etc., 52-90mm Standard Package |
| Insertion Precision | 0.05mm | 0.05mm |
| PCB Size | 50*50~380*380mm | 50*50~380*380mm |
| Insertion Area | 50*50~370*370mm | 50*50~370*370mm |
| PCB Weight | <1.0Kg | <1.0Kg |
| PCB Thickness | 1.0~2.0mm | 1.0~2.0mm |
| PCB Fixed | Pin + Clamp | Pin + Clamp |
| Transport Height | 900±20mm | 900±20mm |
| Transport Direction | R~L (Optional: L~R) | R~L (Optional: L~R) |
| Transport Time | 3-4s | 3-4s |
| Operate | Microcomputer, LCD Touch Screen | Microcomputer, LCD Touch Screen |
| Language | Chinese, English | Chinese, English |
| Program Quantity | 2000+ | 2000+ |
| Air Pressure | 0.45~0.6Mpa | 0.45~0.6Mpa |
| Air Source Flow | 110L/min | 110L/min |
| Power Supply | 1P, 220AC±10%, 50/60HZ | 1P, 220AC±10%, 50/60HZ |
| Power | 2.0KVA | 2.0KVA |
| Dimension | L2080*W1750* H1600mm | L2080*W1750* H1600mm |
| Feeder Station Size | 10Feeder: 1360*1000*1460mm, 20Feeder: 1860*1000*1460mm, 30Feeder: 2360*1000*1460mm | 10Feeder: 1360*1000*1460mm, 20Feeder: 1860*1000*1460mm, 30Feeder: 2360*1000*1460mm |
| Weight | 1300kg | 1300kg |
*I.C.Tkeepsworkingonqualityandperformance,specificationsandappearancemaybeupdatedwithoutparticularnotice.Ifdifferent,please followthenewlist
| DIP Line Equipment List
I.C.T can provide complete DIP and THT production line equipment based on the Customer’s product type, PCB size, component list, factory space, and target capacity. Related products include manual insertion lines, axial insertion equipment, radial insertion equipment, odd-form insertion machines, wave soldering machines, selective soldering machines, DIP AOI, PCB conveyors, loaders, unloaders, repair stations, and testing equipment. In a full through-hole process, the tht pick and place machine can be used before soldering to reduce manual insertion work and improve process consistency. I.C.T helps Customers match each machine with the correct process flow, line height, transfer direction, and inspection method.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
An I.C.T Customer from Hungary visited our factory in early December to check their customized fully automatic THT insertion line. The project was designed for through-hole PCB assembly and included an Odd Form Insertion Machine, I.C.T-Acrab Wave Soldering Machine, and DIP AOI inspection machine. During the project process, I.C.T engineers reviewed machine connection, component insertion performance, soldering process, inspection function, and overall line operation with the Customer. The Customer also discussed production details, process flow, and future factory use with our engineering team. This project shows how I.C.T supports customized THT automation lines, from equipment selection and line design to testing, training, and production preparation.
| Comprehensive Service Support
For a complete SMT, DIP, or THT production line, service must cover the whole process, not only one machine. I.C.T supports Customers from early layout planning to production start-up, including line direction, equipment connection, power and air preparation, operator stations, soldering process, inspection flow, and maintenance access. Our engineers can guide Customers through installation, line debugging, program setup, trial production, and operator training. Training covers daily operation, safety points, material preparation, production flow, basic troubleshooting, and maintenance planning. This full-line support helps Customers reduce setup mistakes and build a more stable electronics manufacturing process from the beginning.
| What Clients Say
Customers often give positive feedback on I.C.T because our team focuses on the full production result. They value clear communication, practical line layout advice, careful installation support, and fast response when questions appear. In complete DIP line projects, Customers also pay attention to equipment matching, conveyor direction, soldering connection, inspection position, operator movement, and packaging protection. I.C.T follows these details through both sales and engineering teams. This helps Customers feel more confident when they build a new production line or upgrade from manual insertion to automated through-hole assembly.
| Certifications and Standards
I.C.T focuses on quality control for complete SMT, DIP, and THT production line equipment. Our company works with products and systems supported by CE, RoHS, ISO9001, patents, and other quality documents. For a complete through-hole line, quality control includes machine stability, conveyor connection, electrical safety, air supply, soldering quality, inspection flow, operator safety, and packaging protection. Before delivery, equipment goes through mechanical inspection, electrical testing, function testing, software checking, and packing review. This process helps Customers reduce production interruption and build a more reliable electronic component insertion system for long-term manufacturing.
| About I.C.T Company and Factory
I.C.T is a professional SMT and DIP line solution provider with its own R&D, production, engineering, sales, and service teams. The company has grown quickly over the years and has served many Customers across different countries and industries. I.C.T focuses on full factory solutions, including SMT lines, DIP lines, coating lines, automation machines, inspection systems, and factory planning. Our factory follows strict checking before shipment, including mechanical inspection, electrical testing, function testing, software checking, and packaging review. With global project experience and strong technical support, I.C.T helps Customers build electronics production lines from early planning to stable manufacturing.
