English  |
I.C.T-S4020
I.C.T
SMT Terminal Insertion Machine
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In many electronics factories, terminal insertion is still completed by hand. Operators pick, align, and insert components into PCB boards one by one. While this method is flexible, it often leads to unstable speed, inconsistent placement quality, and higher labor dependency when production volume increases.
The Automatic SMT Terminal Insertion Machine For Electronic Components is designed to solve this problem by converting manual plug-in work into a controlled automated process. It is suitable for electronic terminals, connectors, plug-in components, and PCB through-hole parts used in consumer electronics, industrial control boards, power modules, communication devices, and automotive electronics.
This system helps standardize the insertion process, reduce human error, and improve production rhythm in SMT and THT mixed assembly environments. It works as part of a modern PCB assembly flow, where automatic insertion Machine for PCB assemblies is becoming a key step before soldering and inspection.
| Product Features
The insertion system is designed to improve consistency in electronic component placement. Instead of relying on manual alignment, the machine uses a controlled mechanical insertion process to place terminal components into PCB holes with stable accuracy. This helps reduce variation caused by operator differences and improves overall production repeatability.
The system also supports continuous operation in medium to high-volume production environments. For factories using an Insertion mount Machine approach, the goal is not only speed but also stable output quality over long working cycles. This system helps maintain alignment accuracy even when product models change frequently.
The transmission system ensures smooth PCB movement during insertion. Boards are guided and positioned before each insertion cycle to reduce deviation and mechanical stress. This helps protect both the PCB and electronic components during high-frequency operation.
Stable transport is especially important for SMT insert machine integration, where upstream placement and downstream soldering must remain synchronized. The system reduces vibration during movement, allowing better compatibility with automated production lines and improving long-term equipment stability.
The feeding system is designed to support different types of electronic terminals and plug-in components. It ensures continuous material supply, reducing downtime caused by manual feeding interruptions. This is particularly useful for factories running automatic terminal plug in machine processes in multi-shift production environments.
The control system provides a simple and structured interface for operators. Production parameters, insertion settings, and machine status can be managed through a centralized control panel. This reduces training time and improves usability for new operators working in SMT auto insertion machine environments.
The machine is designed to support stable long-term operation in PCB assembly environments. It includes safety monitoring, error detection, and recovery functions to reduce unexpected downtime during production.
As part of modern electronics manufacturing, the system supports integration into full PCB assembly lines, including SMT placement, through-hole insertion, soldering, inspection, and testing processes. This makes it suitable for factories upgrading from manual insertion to automated insertion Machine for PCB assemblies.
The I.C.T R131 is ideal for manufacturers in automotive electronics, consumer electronics, power supply production, and LED lighting industries. It efficiently handles various radial taped components, including capacitors, resistors, LEDs, transistors, and mini switches.
| Model | R131M | R131H |
| Component Feeder Input | 20pcs | 40pcs |
| Insertion Speed | 25000CPH,(0.14s,0.20s,0.25s,0.30s/pointchangeable | |
| Insertion Span | 2P:2.5mm/5.0mm; 3.5P:2.5mm/5.0mm/3.5mm; 3P:2.5mm/5.0mm/7.5mm; 4P/T4P:2.5mm/5.0mm/7.5mm/10.0mm,ConfirmspanbyComponents | |
| Insertion Recovery | Auto recovery | |
| Insertion Direction | 0~360° direction by 1° increment | |
| Component Heigh | 23mm, (Optional: 26mm) | |
| Component Type: | Capacitor, Transistor, ED, Miniswitch, Resistor, Radial taped component, Spring, plug etc., | |
| Insertion Precision | 0.05mm | |
| PCB Size | 50*50~508*381mm | |
| Insertion Area | 50*40~500*375mm | |
| PCB Fixed | Pin+Clamp | |
| Transport Height | 900±20mm | |
| Transport Time | 3-4s | |
| Operate | Microcomputer, LCD Touch Screen | |
| Power Supply | 3P5W, 380VAC±10%, 50/60HZ | |
| Power | 3.5KVA | |
| Dimension | L1760*W2140*H1600mm | |
| Weight | 2200kg | |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
Industry-Leading Technology: State-of-the-art THT insertion machine with AI-driven positioning accuracy.
Cost-Effective Production: Reduces labor costs while improving PCB assembly quality.
Global After-Sales Support: Backed by I.C.T worldwide service network, ensuring hassle-free operation.
| DIP Line Equipment List
I.C.T provides complete SMT and THT production line solutions, including placement machines, insertion equipment, wave soldering systems, inspection systems, and PCB handling conveyors.
In a full electronics manufacturing line, automatic terminal insertion works together with SMT placement machines, reflow ovens, DIP wave soldering systems, and AOI inspection equipment. Each process must be aligned in terms of speed, board transfer direction, and production layout.
Instead of treating insertion as a standalone step, I.C.T integrates it into a complete PCB assembly system, helping Customers build more efficient and stable production environments.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
An I.C.T Customer from Europe introduced a new automated PCB assembly line for industrial control products. The project included SMT placement equipment, terminal insertion equipment, wave soldering systems, and inspection stations.
During implementation, the Customer focused on improving production stability and reducing manual dependency in terminal plug-in processes. After integration, the production line achieved smoother board transfer, more stable insertion quality, and improved overall manufacturing efficiency.
This project demonstrates how automatic insertion Machine for PCB assemblies can improve real factory output when combined with a full SMT and DIP production system.
| Comprehensive Service Support
I.C.T provides complete technical support for SMT, DIP, and THT production lines, including layout planning, equipment connection, installation guidance, and production optimization.
Engineers assist Customers in setting up PCB flow direction, workstation layout, and machine synchronization across the entire production line. Training includes operation procedures, maintenance methods, error handling, and daily production management.
This ensures that Customers can quickly adapt from manual plug-in processes to fully automated PCB assembly systems.
| What Clients Say
Customers often highlight improved stability and reduced labor pressure after introducing automatic terminal insertion systems. They report more consistent PCB assembly quality and better control of production speed.
Operators also find the system easier to manage compared with manual plug-in processes. With structured control interfaces and stable machine operation, production teams can focus more on process monitoring rather than repetitive manual work.
| Certifications and Standards
I.C.T follows international quality standards including CE, RoHS, ISO9001, and related manufacturing certifications.
Each machine undergoes mechanical testing, electrical safety checks, and functional verification before shipment. Quality control is applied not only to individual equipment but also to system compatibility within SMT and DIP production lines.
This ensures reliable performance when integrated into full PCB assembly environments.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT, DIP, and PCB assembly automation solutions. The company integrates R&D, production, engineering, and technical service to support electronics manufacturers worldwide.
Instead of offering single machines only, I.C.T focuses on complete production line planning, helping Customers build efficient SMT and through-hole assembly systems with stable output and scalable capacity.
With experience across multiple industries, I.C.T supports factories in upgrading from manual processes to fully automated electronics manufacturing lines.
