English  |
I.C.T-ASM08
I.C.T
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The vision system uses CCD cameras with upper and lower light sources to detect empty tape sections and confirm the correct cutting position. It can recognize components above 01005, identify component spacing, and create component marking templates to reduce material errors. The transmission module uses independent motors and precision guide rails to move the carrier tape steadily. Fine-tooth drive wheels improve friction, while pressing covers on both sides prevent tape movement during processing. The guide rail can also adjust automatically according to the selected tape type. Together, these systems help the SMT Automatic Intelligence Splicing Machine maintain accurate tape positioning, stable feeding, and reliable splicing across different component reels.
The cutter module uses a built-in high-hardness blade to produce a clean and smooth tape cut. The CCD system first identifies the empty tape position, then the machine cuts automatically at the correct point. An external manual cutter is also included for removing long empty tape sections before automatic operation. During splicing, a vacuum pump holds the adhesive tape firmly, while the heated adsorption head supports stable bonding. An independent temperature controller maintains consistent heating conditions. Stepper motors and a patented gear structure control the joining process with high precision. Multiple motors also help prevent tape jams and waste outlet blockage, allowing the Automatic Intelligence Splicing Machine to achieve a passing rate of up to 98%.
The control system uses an industrial PC, an IO control card, and multiple independent drivers to manage each working module. This structure supports stable operation and makes maintenance easier. An extended antenna helps maintain a reliable signal throughout the workshop, while rechargeable lithium batteries allow the machine to move freely without a fixed power connection. The guided operator interface is simple enough for new users to learn within about five minutes. Chinese and English interfaces are available, and a barcode scanner is standard for material verification. The system also supports BOM import, automatic data analysis, optional MES connection, and optional RC value measurement for 8 mm tape, improving traceability and error prevention.
| Specifications
| No. | I.C.T-ASM08 | I.C.T-AISM08 | I.C.T-ASM24 | |
|---|---|---|---|---|
| 1 | Model | I.C.T-ASM08 | I.C.T-AISM08 | I.C.T-ASM24 |
| 2 | RC Measuring Instrument | N/A | Standard | N/A |
| 3 | Example | 8 mm tape | 8 mm tape | 8 / 12 / 16 / 24 mm tape |
| 4 | Applicable Mounter | Full SMT Brands | Full SMT Brands | Full SMT Brands |
| 5 | SMT Tape (mm) | 8 mm Paper / 8 mm Embossed | 8 mm Paper / 8 mm Embossed | 8 / 12 / 16 / 24 mm Paper and Embossed |
| 6 | Splicing Mode | Auto Cutting / Auto Splicing | Auto Cutting / Auto Splicing | Auto Cutting / Auto Splicing |
| 7 | Splicing Tape Size | 32 mm | 32 mm | 32 mm × 2 |
| 8 | Splicing Tape Package | Reel | Reel | Reel |
| 9 | Splicing Tape Number | 1 | 1 | 2 |
| 10 | Splicing Accuracy | ±0.2 mm | ±0.2 mm | ±0.05 mm |
| 11 | Empty Tape Detection | CCD | CCD | CCD |
| 12 | CCD Number | 1 | 2 | 1 |
| 13 | Splicing Cycle Time | 6–12 seconds* | 6–12 seconds* | 6–12 seconds* |
| 14 | Passing Rate on Mounter | 95% | 98% | 98% |
| 15 | MES | Supported | Supported | Supported |
| 16 | Control Method | PC | PC | PC |
| 17 | Power Supply | Two 24 V Lithium Batteries | Two 24 V Lithium Batteries | Two 24 V Lithium Batteries |
| 18 | Battery Supply Time | 12–14 Hours | 12–14 Hours | 12–14 Hours |
| 19 | Dimensions (mm) | 550 × 470 × 1300 | 400 × 470 × 1400 | 360 × 310 × 1320 |
| 20 | Weight | Approx. 65 kg | Approx. 65 kg | Approx. 70 kg |
| SMT Line Equipment List
A complete SMT production line can include a PCB loader, full-automatic solder paste printer, SPI system, pick-and-place machines, conveyors, reflow oven, AOI inspection system, PCB unloader, depaneling machine, and cleaning equipment. The SMT Automatic Intelligence Splicing Machine supports this line by helping operators replace component reels without creating long placement-machine stoppages. It is especially useful when the factory handles many component types, high-volume orders, or frequent reel changes. I.C.T can evaluate PCB size, component types, required capacity, workshop space, inspection requirements, and material control methods before recommending the complete configuration. This complete-line approach improves equipment matching, material flow, quality inspection, and future production expansion.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T recently delivered a fully automatic production line and a DIP insertion line to a power supply manufacturer in Kazakhstan. The surface-mount line included a PCB loader, full-automatic printer, placement equipment, conveyors, reflow oven, and offline AOI system. Engineers Andy and Billy traveled to the customer’s factory to complete installation, line adjustment, testing, operator training, and technical support. After the production line was successfully built, the customer praised the equipment quality, competitive price, and professional training service. The customer also thanked Andy and Billy for helping the local team understand how to operate the machines. This project shows how complete equipment delivery and on-site engineering support can help a new production team start smoothly.
| Service and Training Support
I.C.T provides support throughout the complete production line project, from initial process planning and machine selection to factory layout, installation, testing, and operator training. Before shipment, engineers inspect each machine and confirm its main functions, safety systems, and operating condition. After delivery, on-site engineers can help connect the machines, level the line, check communication signals, prepare production programs, and run sample boards. Training covers equipment operation, material loading, program creation, daily maintenance, alarm handling, and common troubleshooting. For the SMT Automatic Intelligence Splicing Machine, operators also receive guidance on barcode scanning, tape setup, CCD inspection, cutting, splicing, and MES functions, helping the factory build independent operating ability.
| Customer Feedback
Customers often recognize I.C.T for reliable equipment, patient engineers, careful packaging, and fast problem response. During overseas projects, engineers stay closely involved in installation, production testing, and staff training until the complete line runs steadily. Customers value clear explanations and practical guidance because these reduce learning time for new operators. Before shipment, machines are cleaned, protected with suitable materials, secured inside export wooden cases, and checked to reduce transport risks. When technical questions occur, the sales and engineering teams coordinate quickly through remote communication or on-site service. Positive feedback from global customers reflects not only machine performance but also the complete support system behind each production line, from project planning to long-term technical assistance.
| Certifications and Standards
I.C.T equipment is developed and manufactured under a structured quality control system covering design, component selection, assembly, inspection, testing, packaging, and shipment. Available company and product qualifications include CE, RoHS, ISO 9001, and multiple technical patents. These certificates support product safety, material compliance, manufacturing control, and independent technology development. Certification is only one part of the complete quality process. Each production line machine must also pass electrical checks, mechanical inspections, functional testing, operating verification, and final appearance inspection before delivery. Technical documents and inspection records can be prepared according to project requirements. This controlled process helps customers reduce purchasing risks and build a more stable foundation for long-term electronics manufacturing.
| About I.C.T Company and Factory
I.C.T is an electronics manufacturing equipment supplier with independent research, engineering, production, quality control, sales, and global service teams. The company provides complete solutions covering surface-mount production, DIP assembly, conformal coating, dispensing, inspection, cleaning, traceability, and factory automation. With more than 200 employees and a growing international engineering team, I.C.T has supported over 1,600 customers across more than 70 countries. The factory follows strict assembly and inspection procedures, including incoming material checks, production-stage verification, machine testing, sample production, packaging inspection, and shipment confirmation. Through continuous product development and global project experience, I.C.T helps customers build stable production lines and supports them from early planning through long-term operation.
