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High Speed On-line PCBA AOI Machine Inspection Systems

The I.C.T AI-5146 automatic optical inspection machine detects SMT defects before and after reflow, helping factories achieve high-quality PCBA with minimal errors.
a. High accuracy and low false alarms.
b. Programmable RGB+W LED lights.
c. Simple one-key programming.
d. Centralized multi-machine control.
e. Warpage compensation for stability.
f. Full data traceability support.
g. Versatile defect detection list.
  • I.C.T-AI-5146D

  • I.C.T

Availability:

AOI Inspection Machine 105


I.C.T Automated Optical Inspection Systems AI-5146


The I.C.T AI-5146 is a reliable automatic optical inspection machine for inline SMT checks before and after reflow soldering. It captures board images in real time using a high-precision color camera and applies CNN algorithms to judge component and solder defects smartly. This automatic optical inspection machine spots issues like insufficient solder, shorts, holes, pin coverage, contamination, misalignments, missing parts, skews, billboards, side mounts, flips, wrong parts, damage, floats, polarity errors, pseudo solders, empty joints, and excess glue. With deep learning, it fixes long programming times and high false alarms in old systems. The machine uses bilateral telecentric lenses for low distortion and high depth, plus RGB+W lights. It supports central control, MES docking, and remote debugging. Overall, this aoi inspection systems tool boosts efficiency in electronics production with stable performance and easy adjustments.


Feature


AI Learning Algorithm

Deep Learning Algorithm

The AI-5146D automatic optical inspection machine uses deep learning for one-click component and solder identification. Trained on big data, it enables smart judgments, cutting setup time and false alarms. CNN handles images like human vision for diverse scenarios. This ensures high detection rates with low errors, perfect for complex SMT lines in the aoi inspection process.


Rapid Scan Rate

Quick Inspection Speed

This automatic optical inspection machine offers online and offline programming without line stops. It takes minutes for changes with one-key batch adjustments. Intelligent checks auto-identify resistors, capacitors, and diodes. Intuitive SPC reminders show errors with pictures and text. Quick file calls support fast model switches, fitting busy factories.


Full Defect Coverage

Flexible Procedures


Built for SMT, the AI-5146 automatic optical inspection machine has high accuracy from big data training. It corrects overhangs and deviations while reducing false alarms via fuzzy recognition. Board color or character changes do not interfere. Irregular parts get auto IC pin checks in one box for multiple defects. Generalization handles slight shifts and complications, achieving low false rates in aoi smt inspection.



Specification


Model I.C.T SMT AOI AI-5146  I.C.T SMT AOI AI-5146D
Mini Component 01005chip,0.3pitch IC and Special shaped
Resolution@FOV  10um@40*30mm 15um@40*30mm
Camera 12M pixel intelligent digital industrial camera
Lens Telecentric lens
Light RGB+W 4 color integral
Inspection Speed 0.23sec/FOV
Inspection Algorithm CNN, Color contrast, Outline recognition, Offset inspection, Template matching, Character comparison, OCR, etc.
Inspection Item Component: Absent, Reversed, Mis-alignment, Broken, Extra, Foreign matter, Stained, etc.

Solder: Insufficient solder, excessive solder,bridging,pseudo solder etc.

Other: Bar code Recognition/QR code Recognition/OCR.




PCB Size

50*50mm~510*460mm

(Large board mode:

Left to right: max 730*460mm

Right to left: max 640*460mm)

50*50mm~510*610mm(Single rail operation)

50*50mm~510*330mm(Dual rail operation)

Rail Single rail  Dual rail
PCB Height Top:25mm,Bottom:80mm  Top:25mm,Bottom:30mm
PCB Thickness 0.3 ~ 6.0mm
PCB Edge 3.7mm
PCB Warpage ±3.0mm
PCB Weight Max:3Kg
Conveyor Height 900±20mm
With Adjustment Manual&Auto
Conveyor Direction L ~R or R ~L
Power AC220 50/60Hz,5A
Rated power  380W
Communication SMEMA
Weight 750Kg 790Kg

* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.



SMT Line Equipment List

SMT LINE


Our High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.


1 SMT Line with SMT Machine 03


Product Name Purpose in SMT Line
PCB Loader Automatically loads bare PCBs to the line.
Solder Paste Printer Prints solder paste on PCB pads accurately.
Pick and Place Machine Mounts components onto PCBs precisely.
Reflow Oven Melts solder to form solid joints.
AOI Machine Inspects solder joints and placement defects.
SPI Machine Checks solder paste height and quality.
Traceability Equipment Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer


Customer Success Video


The video showcases the I.C.T online automatic SMT AOI system with bilateral telecentric lens detection for high depth of field and minimal distortion. It highlights test deviation under 0.25mm for absolute precision in every task, plus one-key auto-recognition to simplify programming greatly. The system includes a 12MP smart digital industrial camera with 10μm resolution and 40x30mm FOV for clear, detailed images that boost line efficiency. In one factory, this automatic optical inspection machine caught pre-reflow issues like missing parts early, cutting rework by 30%. The demo showed real-time aoi inspection process in action, with our team aiding setup for smoother operations and higher yields using this 3d aoi machine-like precision in 2D mode.




Service and Training Support


I.C.T offers full services for the AI-5146 automatic optical inspection machine, from installation to maintenance. Engineers provide on-site help and remote debugging for quick fixes. Training covers programming, operation, and troubleshooting in 3-5 days. We supply parts, updates, and 24-hour global support. This ensures low downtime and best use of aoi inspection systems.


AOI Machine 203


| Customer Reviews


Users commend our engineers for expert setups and rapid responses. They love the equipment's accurate detection and simple interface. Packaging protects during shipping fully. Fast query handling, often same-day, builds trust. This automatic optical inspection machine exceeds needs in quality and reliability.

Customer-Review-04


| Certifications and Standards


I.C.T has CE for safety, RoHS for green materials, ISO9001 for quality control, and patents on AOI tech. These prove our automatic optical inspection machine meets world standards for dependable performance.


I.C.T-Certificate-01


| About I.C.T Company and Our SMT Factory


I.C.T manages in-house R&D and production with 89 staff and 20 engineers in 12,000m². Since 2012, we've grown fast, serving over 1,600 clients in 72 countries. Strict tests and quality systems ensure top products. We provide full SMT solutions, focusing on integrity and sharing for global partnerships.

I.C.T-Factory-and-Team-03


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