English  |
I.C.T-Z4020
I.C.T
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The I.C.T axial component placement machine designed for DIP and THT PCB assembly lines. It is used to automatically insert axial lead components such as resistors, diodes, inductors, fuses, jumpers, and similar taped parts. The machine supports 25000 CPH insertion speed, with 10 or 20 standard feeder inputs. More feeder inputs, such as 30, 40, 50, or 100, can be optional based on production needs. It supports component span from 5 to 22mm and jumper span from 5 to 26mm. With compact structure, automatic recovery, high-density feeding, and 0–360° insertion direction, it helps reduce manual insertion work and improve DIP production efficiency.
| Product Features
The insert system uses a stable mechanical structure and high-quality parts to support long-term operation. Its high-precision coordinate positioning system helps keep insertion accurate during continuous production. Different axial components can be changed quickly without greatly affecting production efficiency, which is useful for mixed PCB assembly. As an Automatic DIP THT Insertion Axial Component Placement Machine, it is designed to handle repeated insertion tasks with steady control.
The conveyor system uses a 360° rotating platform, and the servo motor controls the insertion angle accurately. The cylinder push plate helps position the PCB with small error. A mechanical baffle structure gives reliable long-life support, while step belt PCB transmission and sensor stop control keep board movement continuous. The traditional mechanical width adjustment structure also helps reduce calibration and maintenance time.
The bend system is designed for high-speed and stable lead forming. During bending, the process is built to protect both the PCB and the component, reducing the risk of board damage or part damage. The structure is easy to replace and maintain, which helps improve daily production efficiency. The core parts use high-quality materials, and the moving parts use imported materials for better durability. This makes the axial placement machine practical for factories that need stable lead forming after insertion.
The jumper system uses an independent feeding method. Its precise motor control helps improve feeding accuracy. The machine supports multiple jumper wire diameters from 0.5 to 0.7mm. This is useful when the Customer needs jumper insertion together with axial component insertion on the same production platform.
The feeding system is built for high adaptability. It can support automatic re-run feeding and non-stop refeeding, helping reduce production interruptions. Standard feeder input can be 10 or 20 pieces, while 30, 40, 50, and 100 inputs can be optional. This makes the machine suitable for high-density and high-mix components. For factories that produce different PCB models, the feeding system helps keep parts prepared and improves production continuity.
The control system is designed based on Industry 4.0 and EU CE standards. It uses a specially developed IO control center to match the machine’s operation needs. Full closed-loop control supports faster response and higher working efficiency. The modular control system also helps reduce maintenance cost. As a THT insertion machine, it gives operators a clearer control process and supports more stable production management.
The machine supports auto recovery, which helps the machine return to production faster after certain insertion issues. The insertion direction can be set from 0° to 360° by 1° increments, giving more freedom for different PCB layouts. Component lead bend angle is 35°±15°, and lead bend length is 1.2–2.2mm. The machine supports components such as jumper wires, capacitors, transistors, diodes, inductors, resistors, and fuses. It also supports Chinese and English language operation, more than 2000 programs, LCD touch screen control, and microcomputer operation. These details make the machine a practical tht placement machine for modern DIP production.
| Specification
| Specification | A131M | A131H |
|---|---|---|
| Component Feeder Input | 10pcs (Option: 30, 40, 50, 100pcs) | 20pcs (Option: 30, 40, 50, 100pcs) |
| Insertion Speed | 25000CPH, Max 0.12s/point (0.14s, 0.16s, 0.18s/point changeable) | 25000CPH, Max 0.12s/point (0.14s, 0.16s, 0.18s/point changeable) |
| Insertion Span | Component: 5~22mm, Jumper: 5~26mm | Component: 5~22mm, Jumper: 5~26mm |
| Jumper Feeder | 0.5~0.7mm, Independent Feeding | 0.5~0.7mm, Independent Feeding |
| Insertion Recovery | Auto recovery | Auto recovery |
| Insertion Direction | 0~360° direction by 1° increment | 0~360° direction by 1° increment |
| Component Lead bend Angle | 35°±15° | 35°±15° |
| Component Lead bend Length | 1.2~2.2mm | 1.2~2.2mm |
| Component Type | Jumper, Capacitor, Transistor, Diode, Inductor, Resistor, Fuse etc., 52-90mm Standard Package | Jumper, Capacitor, Transistor, Diode, Inductor, Resistor, Fuse etc., 52-90mm Standard Package |
| Insertion Precision | 0.05mm | 0.05mm |
| PCB Size | 50*50~380*380mm | 50*50~380*380mm |
| Insertion Area | 50*50~370*370mm | 50*50~370*370mm |
| PCB Weight | <1.0Kg | <1.0Kg |
| PCB Thickness | 1.0~2.0mm | 1.0~2.0mm |
| PCB Fixed | Pin + Clamp | Pin + Clamp |
| Transport Height | 900±20mm | 900±20mm |
| Transport Direction | R~L (Optional: L~R) | R~L (Optional: L~R) |
| Transport Time | 3-4s | 3-4s |
| Operate | Microcomputer, LCD Touch Screen | Microcomputer, LCD Touch Screen |
| Language | Chinese, English | Chinese, English |
| Program Quantity | 2000+ | 2000+ |
| Air Pressure | 0.45~0.6Mpa | 0.45~0.6Mpa |
| Air Source Flow | 110L/min | 110L/min |
| Power Supply | 1P, 220AC±10%, 50/60HZ | 1P, 220AC±10%, 50/60HZ |
| Power | 2.0KVA | 2.0KVA |
| Dimension | L2080*W1750* H1600mm | L2080*W1750* H1600mm |
| Feeder Station Size | 10Feeder: 1360*1000*1460mm, 20Feeder: 1860*1000*1460mm, 30Feeder: 2360*1000*1460mm | 10Feeder: 1360*1000*1460mm, 20Feeder: 1860*1000*1460mm, 30Feeder: 2360*1000*1460mm |
| Weight | 1300kg | 1300kg |
*I.C.Tkeepsworkingonqualityandperformance,specificationsandappearancemaybeupdatedwithoutparticularnotice.Ifdifferent,please followthenewlist
| DIP Line Equipment List
I.C.T can integrate the machine into a complete DIP production line according to the Customer’s PCB size, component type, production capacity, and factory layout. Related products include manual insertion lines, axial insertion machines, radial insertion machines, odd-form insertion machines, wave soldering machines, selective soldering machines, DIP AOI, PCB conveyors, loaders, unloaders, repair stations, and testing equipment. In a typical process, SMT boards first complete printing, placement, and reflow. Then axial components are inserted before soldering, inspection, and repair. I.C.T helps Customers build a full production flow instead of only supplying one machine.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
In early December, an I.C.T Customer from Hungary visited our factory for the acceptance of their customized fully automatic THT insertion line. This project was designed for automated through-hole PCB assembly and included an Odd Form Insertion Machine, I.C.T-Acrab Wave Soldering Machine, and DIP AOI inspection machine. During the factory acceptance process, I.C.T engineers tested the machine connection, component insertion performance, wave soldering process, inspection function, and overall line operation. The Customer checked the equipment closely and discussed production details with our engineering team. This project shows how I.C.T supports Customers with customized DIP automation solutions, from machine selection and line design to testing, training, and final production preparation.
| Comprehensive Service Support
I.C.T supports Customers from project planning to stable production. Before shipment, our team checks the machine structure, feeder inputs, jumper system, insertion system, bending system, conveyor operation, control system, electrical safety, air supply, and packaging condition. During onsite or remote service, engineers help connect the axial component placement machine with upstream and downstream equipment, including manual insertion lines, conveyors, wave soldering machines, DIP AOI, and repair stations. Training covers machine operation, feeder loading, component changeover, program setup, insertion angle setting, jumper feeding, bend system checking, daily maintenance, and basic troubleshooting. This helps Customers reduce setup mistakes and start production faster.
| What Clients Say
Customers often give positive feedback on I.C.T engineers because they explain the machine clearly and help solve real production questions during installation and testing. They also value stable insertion speed, organized feeder design, compact machine layout, and practical support for different axial components. For overseas delivery, I.C.T uses strong export packaging to protect equipment during long-distance shipping. When Customers have questions about component feeding, insertion accuracy, program setup, line connection, or daily maintenance, our technical and sales teams respond quickly and follow up until the issue is solved. This support gives Customers more confidence when upgrading from manual insertion to automated DIP production.
| Certifications and Standards
I.C.T focuses on quality control for SMT and DIP production line equipment. Our company works with products and systems supported by CE, RoHS, ISO9001, patents, and other quality documents. For dip components pick and place machinery, quality checking includes machine frame stability, coordinate positioning, conveyor transfer, feeder accuracy, jumper wire feeding, lead bending, control response, sensor function, electrical safety, and packaging confirmation. Before shipment, machines go through mechanical inspection, electrical testing, function testing, and final packing review. Stable axial insertion directly affects soldering quality and final product reliability, so I.C.T pays attention to both equipment design and real production performance.
| About I.C.T Company and Factory
I.C.T is a professional SMT and DIP line solution provider with its own R&D, production, engineering, sales, and service teams. The company has grown quickly over the years and has served many Customers across different countries and industries. I.C.T focuses on full factory solutions, including SMT lines, DIP lines, coating lines, automation machines, inspection systems, and factory planning. In our factory, every machine follows strict checking before shipment, including mechanical inspection, electrical testing, function testing, software checking, and packaging review. With global project experience and strong technical support, I.C.T helps Customers build electronics production lines from early planning to stable manufacturing.
