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I.C.T
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A Radial PCB Insertion Machine is used to automate radial lead component insertion in DIP and THT PCB production. In many electronics factories, radial components are still inserted by hand before wave soldering. This can create slow production speed, unstable insertion depth, missed components, and higher pressure on operators. When a board has many capacitors, LEDs, transistors, mini switches, radial taped parts, plugs, or springs, manual insertion becomes even harder to control.
This machine helps turn radial insertion into a faster and more stable production step. It combines automatic feeding, position correction, high-speed insertion, lead bending, and PCB transfer into one controlled process. The machine supports wide pitch applications and different radial component packages, so it can be used for power boards, LED drivers, control boards, appliance electronics, industrial PCBA, and other through-hole products. For Customers searching for an Auto SMT SMD Tht Terminal Radial Pcb Insertion Machine or a practical pcb insert machine, this solution helps reduce manual work and improve the connection between insertion, soldering, inspection, and repair.
| Product Features
The insert system is designed to place radial lead components into PCB holes with stable motion and accurate positioning. During production, the machine checks the insertion area and corrects the component position according to the suitable hole location. This helps improve insertion reliability when PCB layouts or component shapes are different. For factories with mixed products, this is more practical than depending only on operator experience.
The system uses a strong structure and quality mechanical parts to support continuous operation. It also supports quick change of different components, which helps reduce the time lost during product changeover. For a Radial PCB Insertion Machine used in daily production, this is important because speed alone is not enough. The machine must also keep insertion position, component handling, and board movement stable over long working hours.
After the radial component is inserted, the bend system forms the leads under the PCB. This step helps keep the component steady before the board enters soldering. If bending is unstable, the component may move during transfer or soldering, which can affect final quality. The bend system is designed to work at high speed while reducing the risk of PCB damage.
The structure is also convenient for replacement and maintenance. This helps production teams handle daily checking more easily and keeps the insertion tht pcb machine in better working condition. Core parts use high-quality materials, and moving parts use reliable imported materials to support durability. The bending structure also considers the preheating area, so the machine can better match the next process in a complete wave soldering line.
The feeding system is one of the key parts of a smt auto insertion machine used for radial components. It supports automatic re-run feeding and non-stop refeeding, helping the machine continue production with fewer interruptions. The machine can be configured with 20 or 40 feeder inputs, and more inputs can be selected for production lines with more component types.
For high-mix PCBA production, the feeding system needs to handle different radial taped components smoothly. The machine also includes a high-speed cutting paper system with fast speed and low noise. Out-of-component detection helps operators prepare material before the machine stops. This makes feeding easier to manage during long production runs and helps the smt radial inserter machine keep pace with the rest of the DIP line.
The Radial PCB Insertion Machine is suitable for many radial lead components used in through-hole assembly. It can support capacitors, transistors, LEDs, mini switches, resistors, radial taped components, springs, plugs, and similar parts. The supported component height can reach 23mm, with optional higher component support depending on the project. This makes it useful for Customers producing boards with different radial packages.
The machine supports several pitch ranges, including 2.5mm, 5.0mm, 7.5mm, and 10mm. Different feeder types can match different tape hole distances and pin spans. This gives Customers more flexibility when their PCB products include multiple radial component types. Instead of separating many insertion steps, the machine helps organize radial component insertion into a more controlled automatic process.
The I.C.T R131 is ideal for manufacturers in automotive electronics, consumer electronics, power supply production, and LED lighting industries. It efficiently handles various radial taped components, including capacitors, resistors, LEDs, transistors, and mini switches.
| Model | R131M | R131H |
| Component Feeder Input | 20pcs | 40pcs |
| Insertion Speed | 25000CPH,(0.14s,0.20s,0.25s,0.30s/pointchangeable | |
| Insertion Span | 2P:2.5mm/5.0mm; 3.5P:2.5mm/5.0mm/3.5mm; 3P:2.5mm/5.0mm/7.5mm; 4P/T4P:2.5mm/5.0mm/7.5mm/10.0mm,ConfirmspanbyComponents | |
| Insertion Recovery | Auto recovery | |
| Insertion Direction | 0~360° direction by 1° increment | |
| Component Heigh | 23mm, (Optional: 26mm) | |
| Component Type: | Capacitor, Transistor, ED, Miniswitch, Resistor, Radial taped component, Spring, plug etc., | |
| Insertion Precision | 0.05mm | |
| PCB Size | 50*50~508*381mm | |
| Insertion Area | 50*40~500*375mm | |
| PCB Fixed | Pin+Clamp | |
| Transport Height | 900±20mm | |
| Transport Time | 3-4s | |
| Operate | Microcomputer, LCD Touch Screen | |
| Power Supply | 3P5W, 380VAC±10%, 50/60HZ | |
| Power | 3.5KVA | |
| Dimension | L1760*W2140*H1600mm | |
| Weight | 2200kg | |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
Industry-Leading Technology: State-of-the-art THT insertion machine with AI-driven positioning accuracy.
Cost-Effective Production: Reduces labor costs while improving PCB assembly quality.
Global After-Sales Support: Backed by I.C.T worldwide service network, ensuring hassle-free operation.
| DIP Line Equipment List
I.C.T can provide complete DIP and THT line equipment according to the Customer’s PCB size, component type, production capacity, process flow, and factory layout. Related equipment can include radial insertion machines, axial insertion machines, odd-form insertion machines, manual insertion conveyors, wave soldering machines, selective soldering machines, DIP AOI, loaders, unloaders, repair stations, buffer conveyors, and testing equipment.
A good through-hole line is not built by choosing machines one by one without planning. Insertion speed, conveyor height, board direction, soldering method, inspection position, repair access, operator movement, and future capacity expansion should be considered together. I.C.T helps Customers connect each process into a complete production flow, so the Radial PCB Insertion Machine can work smoothly with soldering and inspection equipment.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
An I.C.T Customer from Hungary visited our factory in early December to check their customized automatic THT insertion line. The project was planned for through-hole PCB assembly and included insertion equipment, wave soldering equipment, and DIP AOI inspection. During the project process, I.C.T engineers reviewed machine connection, insertion performance, soldering process, inspection function, and full line operation with the Customer.
The Customer also discussed real production details with our engineering team, including component preparation, PCB transfer direction, soldering connection, inspection position, and future factory use. This project shows how I.C.T helps Customers reduce manual insertion pressure and build a more organized DIP automation process from equipment selection to production preparation.
| Comprehensive Service Support
For SMT, DIP, and THT projects, I.C.T service starts from the whole production line, not from a single machine. Before installation, our team can review layout, board flow, machine sequence, power and air preparation, operator stations, soldering process, inspection area, and maintenance space. During installation and training, engineers guide the Customer’s team through line connection, program setup, material preparation, test running, safety operation, daily maintenance, and basic troubleshooting. This support is especially helpful for Customers upgrading from manual insertion to automatic production, because the full line must run as one system.
| What Clients Say
Customers often pay attention to whether the whole production line can run smoothly after delivery. In DIP and THT projects, they usually care about component preparation, insertion stability, soldering quality, AOI inspection, repair convenience, and operator arrangement. I.C.T receives positive feedback because our team gives practical advice on these details instead of only sending machines. Customers also value clear training, fast communication, careful packing, and long-term technical support. For new factories or expanding factories, this full-line thinking helps reduce hidden problems and makes production easier to control after start-up.
| Certifications and Standards
I.C.T supports complete SMT, DIP, and THT production line projects with quality documents such as CE, RoHS, ISO9001, patents, and related inspection records according to project requirements. For a full through-hole line, quality control includes machine function, conveyor matching, electrical safety, air supply checking, software operation, soldering process connection, inspection flow, packaging protection, and shipment preparation. Before delivery, equipment goes through mechanical inspection, electrical testing, function testing, software checking, and packing review. This helps Customers reduce installation risk and build a more reliable electronics manufacturing system.
| About I.C.T Company and Factory
I.C.T provides SMT, DIP, coating, automation, inspection, and full factory line solutions for electronics manufacturers. The company has its own R&D, production, engineering, sales, and service teams. I.C.T focuses on how every machine works inside the Customer’s real production flow, including PCB layout, capacity target, component package, soldering method, inspection needs, maintenance access, and future expansion. Instead of supplying separate equipment only, I.C.T helps Customers plan practical electronics manufacturing systems from early project communication to stable production.
