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I.C.T
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| XYZ Gantry Screw Locking Solution
The Xyz gantry screw robot is designed for electronic assembly products that need repeated screw locking in fixed positions. The machine includes two main parts: an electric screwdriver and an automatic screw feeder. These two units work together to deliver screws and complete tightening in one continuous process. After one screw is locked and the screwdriver lifts, the next screw is sent automatically for the next point. This helps reduce manual screw picking, improve working rhythm, and keep fastening more stable. It is suitable for PCBA modules, plastic housings, light panels, control boards, and other small assembled products.
| Feature of Automatic Screwing Robot
Easy Programming
The gantry structure gives the Xyz gantry screw robot a stable working path for repeated screw positions. X, Y, and Z-axis movement helps guide the screwdriver to each programmed point with smooth motion. The machine can reach repeat accuracy up to ±0.02 mm, which supports consistent locking during batch production. For Customers searching for xyz gantry robot linear stage 50mm-4000mm customizable ball screw linear guide solutions, I.C.T reviews the real product size, screw position, fixture method, and working range before giving a practical machine proposal.
The screw feeding system reduces the repeated action of picking screws by hand. In manual work, operators may lose time when screws are small, easy to drop, or used in many positions on one product. This Xyz gantry screw robot sends the next screw automatically after each locking cycle, helping the station keep a smoother rhythm. The machine can support pick-and-place or magnetic feeding based on screw type and product structure. For electronics assembly, stable feeding is often the first step to better locking efficiency and cleaner workstation control.
The electric screwdriver is installed on the gantry system to complete the locking action. Depending on the project, the machine can be matched with different screwdriver options, such as SD, KILEWS, or HIOS. Some applications need a single locking head, while others may require a screw robot double z style structure for higher output or special fixture flow. For products that need an automatic robotic arm screw process, I.C.T checks screw size, torque needs, access space, and product support before deciding the suitable head and fixture design.
The Xyz gantry screw robot supports touch panel operation and handheld teaching programming. Operators can teach screw points, save product programs, and call the program again when the same product returns to production. The system can store up to 999 programs, which is useful for factories with different models or small batch changes. Alarm support can also help identify abnormal locking conditions such as stripped screws. For searches like Xyz gantry screw robot customizable guide Linear stage 50mm-4000mm, practical programming and stable fixture control are just as important as stroke size.
| Automatic Screwing Robot Specification
| Item | I.C.T-SCR300 | I.C.T-SCR540 | I.C.T-SCR640 |
|---|---|---|---|
| Max. Range Size | 300 × 300 mm, Z: 80 mm | 500 × 400 mm, Z: 80 mm | 600 × 400 mm, Z: 80 mm |
| Head Number | 1 | 1 | 2 |
| Platform Number | 1 | 2 | 2 |
| Max Move Speed | X/Y axis: 600 mm/s, Z axis: 400 mm/s | X/Y axis: 600 mm/s, Z axis: 400 mm/s | X/Y axis: 600 mm/s, Z axis: 400 mm/s |
| Screwdriver | SD / KILEWS / HIOS | SD / KILEWS / HIOS | SD / KILEWS / HIOS |
| Screw Feeding | Pick and Place, Magnetic | Pick and Place, Magnetic | Pick and Place, Magnetic |
| Alarm System | Stripped Alarm | Stripped Alarm | Stripped Alarm |
| Repeat Accuracy | ±0.02 mm | ±0.02 mm | ±0.02 mm |
| Memory | 999 Programs | 999 Programs | 999 Programs |
| Programming | Traction Teaching Program | Traction Teaching Program | Traction Teaching Program |
| Driving Mode | Closed-loop Motor | Closed-loop Motor | Closed-loop Motor |
| Control Mode | Demonstrator + Touch Panel | Demonstrator + Touch Panel | Demonstrator + Touch Panel |
| Air Pressure | 4.5–6 kg/cm² | 4.5–6 kg/cm² | 4.5–6 kg/cm² |
| Power Supply | AC 220 ±10%, 50/60 Hz; AC 110V optional | AC 220 ±10%, 50/60 Hz; AC 110V optional | AC 220 ±10%, 50/60 Hz; AC 110V optional |
| Dimension | 670 × 540 × 690 mm | 670 × 590 × 690 mm | 1010 × 730 × 690 mm |
| Weight | Approx. 70 kg | Approx. 90 kg | Approx. 130 kg |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
| DIP Line Equipment List
A full DIP line supports through-hole component assembly after SMT production. It can include manual insertion conveyors, automatic insertion machine robots, PCB loaders, unloaders, cooling conveyors, and other handling equipment. Each machine is arranged around insertion, soldering, inspection, transfer, and process control. I.C.T helps Customers plan the DIP line according to PCB size, component type, product output, factory layout, and operator arrangement. With a clear DIP line design, production flow becomes easier to manage, and each process step can work with better coordination.
| Product Name | Purpose in DIP Line |
|---|---|
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Board input machine and board output machine | |
| DIP Peripheral | Peripheral products of DIP production line |
| Customer Success Video
In April 2026, an I.C.T engineer traveled to Portugal to complete on-site installation and training for a full SMT production line used in automotive electronics. The Customer produces car lighting and control system PCBAs, so the line needed stable setup, careful adjustment, and clear operator training. During the project, our engineer supported equipment placement, line connection, machine setup, operation guidance, and basic production startup. The Customer gave positive feedback on both the equipment and the training process. They said the installation went smoothly and the training steps were easy to follow. This project shows how I.C.T helps Customers move from machine delivery to real production with practical engineering support.
| Professional Training & Support
I.C.T provides technical support from early project discussion to production startup. Before recommending equipment, our team can review the Customer’s product size, screw position, screw type, fixture needs, output target, and factory space. For single machines or full line projects, we can support layout planning, process connection, machine selection, and utility preparation. After delivery, I.C.T engineers can provide on-site installation and training when needed. Training usually covers startup, program setting, fixture loading, alarm handling, daily maintenance, and basic troubleshooting. For an Xyz gantry screw robot or a complete production line, our goal is to help the Customer’s team operate with less risk and more confidence.
| Customer Praise
Customers often give positive feedback on I.C.T engineers, equipment stability, packaging quality, and response speed. During overseas service, our engineers explain operation steps in a clear and practical way, helping local teams learn faster. Customers also value our careful packing for long-distance shipment, including moisture protection, shock protection, strong wooden cases, and firm machine fixing. After installation, when questions appear, I.C.T responds through online messages, video calls, and remote guidance. This helps Customers solve issues earlier and reduce unnecessary production delay.
| Our Certification
I.C.T supports production line projects with certificates such as CE, RoHS, ISO9001, and related patents, depending on machine type and project scope. These certificates reflect our attention to equipment safety, environmental requirements, quality management, and technical development. At the same time, our factory follows internal quality inspection before shipment. Machines are checked through mechanical assembly review, electrical inspection, function testing, and packing confirmation. This process helps reduce installation risk and supports stable long-term production use for Customers in different electronics manufacturing fields.
| About Us and Factory
I.C.T is a manufacturer and full factory solution provider for electronics manufacturing. We have our own R&D, production, engineering, sales, and service teams, and our company has grown quickly through many global projects. I.C.T has served many Customers across different countries and industries, including automotive electronics, LED products, consumer electronics, communication devices, industrial control, and power electronics. Our factory follows strict production and testing procedures from design to shipment. Each project is managed with practical machine selection, careful inspection, and long-term technical support. I.C.T focuses on helping Customers build stable production capacity step by step.
