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I.C.T Smt Aoi Offline Machine Inspection Equipment For Pcb

The I.C.T AI-5146W SMT Aoi Offline Machine provides dual-side inspection after THT soldering, helping factories detect defects accurately and boost quality control.
a. High accuracy for component checks.
b. Low false alarm rate saves time.
c. Real-time dual-side scanning.
d. Simple programming interface.
e. Centralized multi-machine control.
f. Adjustable for easy installation.
g. Full data traceability features.
  • AI-5146W

  • I.C.T

  • aoi inspection

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AOI Inspection Machine 104


AI-5146W Dual-Side AOI System


The I.C.T AI-5146W is an advanced SMT Aoi Offline Machine for DIP plug-ins after THT soldering. It uses high-precision color cameras to capture images from both sides in real time and applies CNN algorithms to spot defects intelligently. This SMT Aoi Offline Machine checks for wrong parts, missing components, reverse polarity, solder bridges, voids, and other issues like offsets or extras. With deep learning, it addresses long programming times and high false alarms common in traditional systems. The machine spans production lines without changes, adjusts height and width easily, and supports remote debugging. It connects to MES for reports and alarms, ensuring traceability. Overall, this aoi inspection equipment enhances PCBA quality in SMT factories by providing fast, reliable dual-side checks without stopping the line.


Feature


Deep Learning Algorithm

Deep Learning Algorithm

The AI-5146W automatic pcb aoi machine employs deep learning through CNN to optimize big data and enable intelligent minimalist programming. It automatically identifies components and solder joints with one-click, solving issues of long programming times and high false alarms common in traditional methods. Trained on vast datasets, it accurately distinguishes NG from OK boards, even with varying solder joint shapes. This reduces miss inspections and enhances generalization for diverse scenarios, like handling component overhangs or pin holes in solder without interference.


Flexible Inspection Procedures

Flexible Inspection Procedures

The AI-5146W SMT Aoi Offline Machine uses deep learning for automatic component and joint identification. Trained on big data, it enables one-click judgments, cutting setup time and false alarms. CNN mimics human decision-making to handle diverse scenarios effectively. This ensures high inspection rates while reducing errors, making the SMT Aoi Offline Machine ideal for complex wave soldering bottoms. It also manages overhangs and irregular shapes accurately, improving overall reliability in aoi smt inspection tasks.


Strong Inspection Capability

Multiple Inspection Modes


This SMT Aoi Offline Machine supports online or offline programming without halting production. It takes 10-20 minutes to program and 10-15 minutes to debug. Features like one-key parameter changes and quick file calls speed up operations. The system auto-checks resistors, capacitors, diodes, and sockets. Audible alarms prompt errors with item details, allowing fast fixes. This setup fits busy lines, ensuring smooth changeovers and minimal downtime for aoi inspection equipment users.


Specification

Model I.C.T DIP On-line Dual side AOI AI-5146W  (After THT Soldering) I.C.T DIP On-line Dual side AOI AI-5146WL (After THT Soldering)
FOV 52.6*44mm
Resolution 21.5um
Camera 5M
Inspection Speed 0.23sec/FOV
PCB Height Top:75mm, Bottom:75mm
PCB Thickness 0.3 ~ 6.0mm
PCB Edge 3.0mm
PCB Warpage ±3.0mm
PCB Weight Max:10Kg
Conveyor Height 750&900±20mm
With Adjustment Manual&Auto
Conveyor Direction L ~R or R ~L
Power AC220 50/60Hz,5A
Rated power 520W
Communication SMEMA
Weight 890Kg 100Kg
Dimension L1050*W1335*H1650mm L1050*W1535*H1650mm

* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.



DIP Line Equipment List


DIP Line Equipment List 01


Our DIP production line offers advanced tools for efficient and precise PCB assembly. The fully automated DIP line includes a DIP insertion line for accurate component placement, a wave loader for smooth PCB entry, a wave unloader for safe exit, and an assembly belt line for final checks. This high-quality PCB DIP production line ensures stable operation, reliable THT insertion, and cost-effective assembly, meeting diverse industry needs. With modular designs and global support from I.C.T, it boosts productivity for through-hole tasks.


2 DIP Line with DIP Machine 02



Product Name Purpose in DIP Line

Automatic Insert Machine

Automatically places components onto PCBs with precision for DIP production line.

Wave Soldering Machine

Melts solder to form solid joints on PCBs during THT plug-in process.

Selective Soldering Machine

Applies solder selectively to specific areas for accurate THT assembly

Post-wave Inline AOI

Inspects solder joints and placement defects on DIP assembled PCB.

X-ray

Checks internal solder quality and hidden defects in THT components.

ICT Tester

Tests electrical performance and connectivity of assembled PCB.

Belt Assembly Line

Transports PCBs smoothly through the DIP line for efficient assembly and inspection.


Customer Success Video


Our video showcases five AOI models: AI-5146, AI-4026, AI4540, AI-5146W, and AI-5146C, demonstrating efficient programming features. It highlights one-key programming for quick setups, parameter broadcasting to share changes across machines, and automatic detection of solder bridges. Panel copy programming duplicates patterns easily, while smart path planning optimizes scan routes for speed. In one case, an electronics factory used the AI-5146W SMT Aoi Offline Machine after THT soldering to catch dual-side defects like polarity issues and missing parts early. This reduced rework by 35% and improved yield. The demo illustrated real-time benefits, with our engineers providing integration support to upgrade their line effectively.




Service & Training


I.C.T offers complete services for the AI-5146W SMT Aoi Offline Machine, including installation, maintenance, and custom training. Our engineers provide on-site setup and remote help for quick resolutions. Training sessions cover programming, operation, and troubleshooting, typically lasting 3-5 days. We supply spare parts, software updates, and 24-hour global support. This ensures minimal downtime and helps users maximize the aoi inspection equipment's value through skilled use and ongoing assistance.


Selective Soldering Machine 201


| Customer Reviews


Customers praise our engineers for expert installations and prompt fixes. They appreciate the SMT Aoi Offline Machine's precise detection and easy controls. Shipping and packaging are commended for secure, damage-free delivery. Quick responses to questions, often within hours, strengthen trust. Overall, users highlight how this system improves their operations reliably.


Customer-Review-02


| Our Certification


I.C.T holds essential certifications like CE for safety standards, RoHS for environmental compliance, and ISO9001 for quality management. We also own patents for innovative AOI technologies. These credentials confirm our SMT Aoi Offline Machine meets international requirements, ensuring users get dependable, compliant equipment.


I.C.T-Certificate-04



| About I.C.T & Our Factory


I.C.T handles in-house R&D and production with over 89 staff and 20 engineers in a 12,000m² facility. Since 2012, we've grown rapidly, serving more than 1,600 customers across 72 countries. Our factory uses strict testing processes and quality systems to deliver top products. As a cross-value platform, we focus on integrity and sharing to build lasting global partnerships in electronics manufacturing.

I.C.T-Factory-and-Team-03


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