English  |
I.C.T
| Quantity: | |
|---|---|
| SMT Assembly Line
I.C.T makes the SMT assembly Line in three factories we own, and we have done SMT work more than 22 years now. We plan the whole shop, draw the line, count the men needed, give the money back number for all kinds of board makers. The line can be half-auto or full-auto — loader, printer, placer, reflow oven, AOI, unloader. One man looks after all. Power low, 18Kw/H. We work with factories big and small around the world. We put it in three days, check air, power, exhaust, light, keep 23±0.9°C right. We teach 7-15 days, software, fix, safe way. Service 15 years old, everywhere. This SMT assembly Line starts quick, grows when time comes, keeps money in pocket, gives good work long time.
| Feature
Turnkey Station Flow
The SMT assembly Line takes boards from start to end with MES show all number clear, yield go high. Loader take board any size. Printer put paste with camera look close. Placer set part small fast. Reflow keep heat ±0.9°C no change. AOI see bad with AI eye. Unloader send good on. Yield over 25% in fuji SMT production line. Buffer hold when need, far look from phone, recipe change quick, track part every one, mix run no stop, rule keep, speed good big make.
SMD Placement Technology
Placer in SMT assembly Line run JUKI fast, drop part right on board. Take small 01005 big part no stop. Camera see true every time. Many head place thousand hour. Feeder load auto keep run. Software know board type quick. No mistake close place. Line speed high. Mix batch change easy. Repeat same good. Big volume day no trouble.
Reflow Oven Efficiency
Oven give 12+ zone own air heat even SMT assembly Line. Nitrogen keep joint clean strong. Profile fit board auto. Cool stop bend. Heat back use 18Kw/H. Screen save all recipe. Conveyor run software speed right, check inside no stop long time, safe move, big make all day, green power.
Inspection and Testing
AOI take 8K picture fast, find wrong part bad solder quick. AI learn every day. Send fix placer now. Cut bad SMT assembly Line. Report show better. Auto bad side no stop, save all info look quick fix many kind less down, good track, auto note.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real PCBA production line. Vacuum loader give board clean. Auto printer put paste right. JUKI placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Destacker | Automatically loads bare PCBs to the line. |
| PCB Stencil Printer | Prints solder paste on PCB pads accurately. |
| Multi-Functional Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| Solder paste inspection machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| Aqueous stencil cleaning machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB V-groove cutting machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T engineer Roka went to LED lighting factory. Customer want full-automatic SMT assembly Line 13 machine, 29 meter long, room only 21m × 5m. We make U-shape plan fit 16m × 2.7m perfect. Roka install test 2 day. Train team 6 day. Machine: Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, MLS2400 Separator. Next day customer run good LED light board.
| Service and Training Support
I.C.T give full help SMT assembly Line from first day long time. Team install test 3 day. Engineer train people 7-15 day machine software. Part fast 8 warehouse world. Far fix or man come trouble quick die. Check line regular, new software keep speed. 15 year many language line never stop.
| Client Testimonials
Customer say 2-hour far fix keep SMT assembly Line run. Oven steady 24/7. Pack safe long trip. Answer fast. Engineer good over sea. Software easy new man learn quick.
| Certifications and Standards
CE, RoHS, ISO9001, patent every SMT assembly Line safe clean. Full test before ship work good day one all place.
| About I.C.T Company and Factory
Three factory 12,000m² total. 89 people 20 engineer. 25 year 1600 customer 72 country. Own make new hard test all step warehouse every place. Fast ship good price strong SMT assembly Line. Door open.
| SMT Assembly Line
I.C.T makes the SMT assembly Line in three factories we own, and we have done SMT work more than 22 years now. We plan the whole shop, draw the line, count the men needed, give the money back number for all kinds of board makers. The line can be half-auto or full-auto — loader, printer, placer, reflow oven, AOI, unloader. One man looks after all. Power low, 18Kw/H. We work with factories big and small around the world. We put it in three days, check air, power, exhaust, light, keep 23±0.9°C right. We teach 7-15 days, software, fix, safe way. Service 15 years old, everywhere. This SMT assembly Line starts quick, grows when time comes, keeps money in pocket, gives good work long time.
| Feature
Turnkey Station Flow
The SMT assembly Line takes boards from start to end with MES show all number clear, yield go high. Loader take board any size. Printer put paste with camera look close. Placer set part small fast. Reflow keep heat ±0.9°C no change. AOI see bad with AI eye. Unloader send good on. Yield over 25% in fuji SMT production line. Buffer hold when need, far look from phone, recipe change quick, track part every one, mix run no stop, rule keep, speed good big make.
SMD Placement Technology
Placer in SMT assembly Line run JUKI fast, drop part right on board. Take small 01005 big part no stop. Camera see true every time. Many head place thousand hour. Feeder load auto keep run. Software know board type quick. No mistake close place. Line speed high. Mix batch change easy. Repeat same good. Big volume day no trouble.
Reflow Oven Efficiency
Oven give 12+ zone own air heat even SMT assembly Line. Nitrogen keep joint clean strong. Profile fit board auto. Cool stop bend. Heat back use 18Kw/H. Screen save all recipe. Conveyor run software speed right, check inside no stop long time, safe move, big make all day, green power.
Inspection and Testing
AOI take 8K picture fast, find wrong part bad solder quick. AI learn every day. Send fix placer now. Cut bad SMT assembly Line. Report show better. Auto bad side no stop, save all info look quick fix many kind less down, good track, auto note.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real PCBA production line. Vacuum loader give board clean. Auto printer put paste right. JUKI placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Destacker | Automatically loads bare PCBs to the line. |
| PCB Stencil Printer | Prints solder paste on PCB pads accurately. |
| Multi-Functional Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| Solder paste inspection machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| Aqueous stencil cleaning machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB V-groove cutting machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T engineer Roka went to LED lighting factory. Customer want full-automatic SMT assembly Line 13 machine, 29 meter long, room only 21m × 5m. We make U-shape plan fit 16m × 2.7m perfect. Roka install test 2 day. Train team 6 day. Machine: Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, MLS2400 Separator. Next day customer run good LED light board.
| Service and Training Support
I.C.T give full help SMT assembly Line from first day long time. Team install test 3 day. Engineer train people 7-15 day machine software. Part fast 8 warehouse world. Far fix or man come trouble quick die. Check line regular, new software keep speed. 15 year many language line never stop.
| Client Testimonials
Customer say 2-hour far fix keep SMT assembly Line run. Oven steady 24/7. Pack safe long trip. Answer fast. Engineer good over sea. Software easy new man learn quick.
| Certifications and Standards
CE, RoHS, ISO9001, patent every SMT assembly Line safe clean. Full test before ship work good day one all place.
| About I.C.T Company and Factory
Three factory 12,000m² total. 89 people 20 engineer. 25 year 1600 customer 72 country. Own make new hard test all step warehouse every place. Fast ship good price strong SMT assembly Line. Door open.
