English  |
JUKI SMT SMD production line
I.C.T
| Quantity: | |
|---|---|
| SMT Production Line Solution
I.C.T delivers turnkey SMD Production Line solutions tailored for LED panel production. With three wholly-owned factories and over 22 years in electronics, we offer expert planning and JUKI SMT Production Line integration. Our lines feature auto loader, stencil printer, JUKI placer, multi-zone reflow, AOI inspection, and smart unloader.
Semi-auto or full-auto configurations require minimal operators. Low 18Kw/H consumption supports sustainable output. We serve global clients in LED panels, TVs, mobiles, and more. Quick 3-day installation includes layout optimization. In-depth 7-15 day training covers operation and maintenance. Full support from design to launch ensures smooth factory setup. JUKI SMT Production Line guarantees accuracy for complex LED boards.
| Feature
Seamless Line Integration
Our SMD Production Line connects every station for uninterrupted flow in LED panel assembly. Auto loader feeds clean boards to printer for uniform paste application. JUKI placer mounts SMD chips with laser-guided accuracy. Reflow oven uses controlled zones to bond components without defects. Post-solder AOI detects issues instantly. NG/OK unloader separates rejects automatically. This setup maximizes throughput and minimizes waste. Ideal for Led Panel Ceiling Light Assembly Line with large formats. Conveyors and buffers maintain rhythm across shifts. Scalable design adapts to volume changes.
Advanced Mounting Solution
JUKI technology in the SMD Production Line places thousands of SMD parts per hour precisely. High-resolution cameras verify orientation before placement. Flexible feeders handle reels, trays, or sticks for varied LED components. Dual-gantry options double speed for demanding lines. Supports board sizes up to 1200mm for ceiling lights. Reduces misalignment in JUKI SMT Production Line operations. Auto calibration keeps consistency over long runs. Easy program switching for product variants.
Multi-Zone Reflow Control
Reflow section heats profiles exactly to melt solder without overheating SMDs. Independent zones adjust top and bottom temperatures. Forced convection ensures uniform results on dense LED panels. Quick cool-down prevents thermal stress. Nitrogen atmosphere option enhances joint strength. Energy-efficient design fits SMD Production Line cost goals. Touchscreen interface simplifies recipe management. Handles lead-free solders reliably.
Smart Inspection System
Inline AOI uses 3D imaging to scan solder joints and placements post-reflow. Detects bridging, tombstoning, or missing parts in seconds. SPI verifies paste volume pre-placement for prevention. Data analytics track trends for process tweaks. Essential in Led Panel Ceiling Light Assembly Line for zero defects. Reject conveyor routes bad boards for rework. Pass boards advance seamlessly.
Custom Configuration Choices
Select semi-auto SMD Production Line for startups or full-auto for high-volume. Modular units allow future expansions without downtime. Factory drawings include power, air, and exhaust specs. We provide labor cost estimates and ROI calculations. Adaptable to cleanroom standards.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Case Introduction
An LED ceiling light manufacturer adopted our JUKI-based system. Client testimonial video features their team explaining benefits. Line starts with loader, moves to printer, JUKI mounting, reflow, AOI, and unloader. Real-time footage shows stable operation producing flat panels. They note reduced labor and faster cycles. This SMD Production Line improved yield by 15%. Integration with DIP extended full PCBA capability. Suits Led Panel Ceiling Light Assembly Line demands perfectly. Client praises quick ROI and support.
| Comprehensive Assistance
I.C.T provides end-to-end service for SMD Production Line deployment. On-site engineers complete installation in 3 days, testing every link. Hands-on training over 7-15 days teaches programming, troubleshooting, and safety. Ongoing remote diagnostics via IoT connectivity. Spare parts stocked globally with 15+ years service expertise. Upgrades include software enhancements for new SMD types. Annual audits optimize efficiency.
| Client Testimonials
Clients commend rapid overseas engineer response for SMD Production Line issues. They highlight durable JUKI performance in daily runs. Secure crating ensures damage-free delivery. Immediate solutions keep uptime high. Panels meet strict quality standards consistently. Training empowers local teams quickly.
| Certifications and Standards
CE certification confirms electrical safety. RoHS compliance avoids restricted substances. ISO9001 governs systematic production. Multiple patents cover line innovations. These validate SMD Production Line reliability worldwide. Rigorous pre-shipment testing included.
| About I.C.T Company and Factory
I.C.T operates three modern factories with full R&D capabilities. Staff of 89 includes 20 dedicated engineers. Over 25 years, we've expanded to 1600 customers across 72 countries. 12000m² facilities enforce multi-stage quality checks. We deliver holistic electronics solutions, from planning to globalization. Branch offices and warehouses support localization. Vision: cross-value platform in manufacturing.
| SMT Production Line Solution
I.C.T delivers turnkey SMD Production Line solutions tailored for LED panel production. With three wholly-owned factories and over 22 years in electronics, we offer expert planning and JUKI SMT Production Line integration. Our lines feature auto loader, stencil printer, JUKI placer, multi-zone reflow, AOI inspection, and smart unloader.
Semi-auto or full-auto configurations require minimal operators. Low 18Kw/H consumption supports sustainable output. We serve global clients in LED panels, TVs, mobiles, and more. Quick 3-day installation includes layout optimization. In-depth 7-15 day training covers operation and maintenance. Full support from design to launch ensures smooth factory setup. JUKI SMT Production Line guarantees accuracy for complex LED boards.
| Feature
Seamless Line Integration
Our SMD Production Line connects every station for uninterrupted flow in LED panel assembly. Auto loader feeds clean boards to printer for uniform paste application. JUKI placer mounts SMD chips with laser-guided accuracy. Reflow oven uses controlled zones to bond components without defects. Post-solder AOI detects issues instantly. NG/OK unloader separates rejects automatically. This setup maximizes throughput and minimizes waste. Ideal for Led Panel Ceiling Light Assembly Line with large formats. Conveyors and buffers maintain rhythm across shifts. Scalable design adapts to volume changes.
Advanced Mounting Solution
JUKI technology in the SMD Production Line places thousands of SMD parts per hour precisely. High-resolution cameras verify orientation before placement. Flexible feeders handle reels, trays, or sticks for varied LED components. Dual-gantry options double speed for demanding lines. Supports board sizes up to 1200mm for ceiling lights. Reduces misalignment in JUKI SMT Production Line operations. Auto calibration keeps consistency over long runs. Easy program switching for product variants.
Multi-Zone Reflow Control
Reflow section heats profiles exactly to melt solder without overheating SMDs. Independent zones adjust top and bottom temperatures. Forced convection ensures uniform results on dense LED panels. Quick cool-down prevents thermal stress. Nitrogen atmosphere option enhances joint strength. Energy-efficient design fits SMD Production Line cost goals. Touchscreen interface simplifies recipe management. Handles lead-free solders reliably.
Smart Inspection System
Inline AOI uses 3D imaging to scan solder joints and placements post-reflow. Detects bridging, tombstoning, or missing parts in seconds. SPI verifies paste volume pre-placement for prevention. Data analytics track trends for process tweaks. Essential in Led Panel Ceiling Light Assembly Line for zero defects. Reject conveyor routes bad boards for rework. Pass boards advance seamlessly.
Custom Configuration Choices
Select semi-auto SMD Production Line for startups or full-auto for high-volume. Modular units allow future expansions without downtime. Factory drawings include power, air, and exhaust specs. We provide labor cost estimates and ROI calculations. Adaptable to cleanroom standards.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Case Introduction
An LED ceiling light manufacturer adopted our JUKI-based system. Client testimonial video features their team explaining benefits. Line starts with loader, moves to printer, JUKI mounting, reflow, AOI, and unloader. Real-time footage shows stable operation producing flat panels. They note reduced labor and faster cycles. This SMD Production Line improved yield by 15%. Integration with DIP extended full PCBA capability. Suits Led Panel Ceiling Light Assembly Line demands perfectly. Client praises quick ROI and support.
| Comprehensive Assistance
I.C.T provides end-to-end service for SMD Production Line deployment. On-site engineers complete installation in 3 days, testing every link. Hands-on training over 7-15 days teaches programming, troubleshooting, and safety. Ongoing remote diagnostics via IoT connectivity. Spare parts stocked globally with 15+ years service expertise. Upgrades include software enhancements for new SMD types. Annual audits optimize efficiency.
| Client Testimonials
Clients commend rapid overseas engineer response for SMD Production Line issues. They highlight durable JUKI performance in daily runs. Secure crating ensures damage-free delivery. Immediate solutions keep uptime high. Panels meet strict quality standards consistently. Training empowers local teams quickly.
| Certifications and Standards
CE certification confirms electrical safety. RoHS compliance avoids restricted substances. ISO9001 governs systematic production. Multiple patents cover line innovations. These validate SMD Production Line reliability worldwide. Rigorous pre-shipment testing included.
| About I.C.T Company and Factory
I.C.T operates three modern factories with full R&D capabilities. Staff of 89 includes 20 dedicated engineers. Over 25 years, we've expanded to 1600 customers across 72 countries. 12000m² facilities enforce multi-stage quality checks. We deliver holistic electronics solutions, from planning to globalization. Branch offices and warehouses support localization. Vision: cross-value platform in manufacturing.
