English  |
BR-120
I.C.T
| Quantity: | |
|---|---|
BGA components require precise thermal management and accurate positioning for successful repair. The BGA Rework Station is designed for fast and reliable rework of PCBs, laptop boards, and LED modules. It integrates infrared heating, CCD optical alignment, and automatic temperature curve control to achieve repeatable results. With multi-zone preheating and reflow capabilities, the station reduces risk of PCB damage while ensuring effective component rework. I.C.T BR-120 BGA Rework Station provides operators with a stable, user-friendly platform that improves repair efficiency and guarantees quality in high-value electronics applications.
The IR Automatic Quick BGA Rework Station Stencil delivers precise heating for BGA components. The multi-zone infrared system ensures uniform temperature across the PCB, minimizing thermal stress while maintaining soldering accuracy. Operators can program temperature curves and monitor heating in real time, supporting stable and repeatable rework.
The BGA Rework Station Infrared includes high-precision CCD optical alignment that identifies BGA component positions before reflow. This ensures accurate placement, reduces alignment errors, and supports consistent repair quality. For laptop or high-density PCBs, precise alignment is essential for reliable soldering.
The station features upper and lower heating zones for PCB preheating and controlled reflow. Adjustable heating parameters accommodate different board sizes and component types. The multi-zone approach reduces the risk of board warping, improves solder flow, and enhances the overall repair success rate.
Operators can monitor temperature, alignment, and reflow process through the 15-inch touchscreen interface. Programmable profiles for different BGA sizes allow quick setup and repeatable repair operations. The interface supports efficient workflow and reduces learning curve for technicians in electronics maintenance labs.
| Specification:
| Specification | Value |
|---|---|
| Model | I.C.T BR-120 BGA Rework Station |
| Power Supply | AC:220±10%, 50/60Hz, 2Kw |
| Control Method | PLC Control |
| Dimension (mm) | L900 * W850 * H750, Customizable |
| Weight Approx | 300kg |
| PCB Max Size | 350*350mm |
| Rework Area | 120*120mm |
| Temperature Control | Upper / Lower heater independent, programmable curve |
| Heating Type | Infrared (IR) |
| Optical System | CCD vision alignment |
| Preheating System | Multi-zone PCB preheater |
| Reflow Control | Automatic PID temperature control |
| Max Component Height | 15mm |
| Nozzle / Pick System | Adjustable nozzle, vacuum suction |
| Operating Interface | Touchscreen, user-friendly |
| Optional Features | Laser positioning, solder paste inspection, fume extraction |
| SMT Line Equipment List
I.C.T provides complete electronics manufacturing solutions, including SMT production, DIP assembly, coating lines, and BGA rework systems. Integrating the BGA Rework Station with upstream PCB assembly allows repair and rework to occur efficiently without disrupting production. Multi-zone infrared control, optical alignment, and precise temperature monitoring ensure components are reworked safely, improving overall line yield and minimizing scrap.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T provided a U.S. Customer with a complete SMT and BGA rework solution for USB charging modules in aircraft seating systems. The project included high-speed placement, BGA rework, and conformal coating processes. CCD optical alignment and IR heating ensured precise component repair, while engineers supported installation, system integration, and operator training. This integrated solution enabled reliable, repeatable rework and maintained aerospace-grade quality standards across the production line.
| Service and Training Support
BGA repair requires tight control over thermal profiles and placement accuracy. I.C.T helps factories implement rework processes that integrate seamlessly with production lines. The BR-120 station ensures repeatable repair cycles, reducing downtime and improving overall efficiency. By combining automated heating, precise alignment, and multi-zone temperature management, operators can maintain consistent quality and optimize rework workflow for high-value electronics.
| Customer Feedback
I.C.T provides end-to-end support for BGA rework station deployment, including installation, operator training, and troubleshooting. Engineers help ensure optimal use of IR heating, CCD alignment, and programmable profiles. This guidance minimizes errors, shortens setup time, and improves repair efficiency. Customers receive practical support for both single-board and high-volume rework applications, ensuring stable operations and reliable production outcomes.
| Certifications and Standards
Every BGA Rework Station undergoes strict quality inspections for heating uniformity, alignment accuracy, and operational stability. Certified under CE, RoHS, and ISO9001 standards, the BR-120 meets international manufacturing requirements. High-quality materials and rigorous testing ensure long-term reliability, stable performance, and safe rework operations. I.C.T delivers BGA rework systems that maintain precise thermal control, supporting consistent soldering and component repair.
| About I.C.T Company and Factory
I.C.T is an electronics manufacturing equipment provider with over 25 years of experience, offering complete solutions covering SMT, DIP, Coating, Robot, Assembly, and BGA rework processes. With in-house R&D, production, and engineering teams, I.C.T supports customers from planning, equipment supply, installation, and training to process optimization. Serving more than 1,600 customers across 72 countries, I.C.T helps electronics manufacturers implement efficient, reliable production systems and maintain long-term manufacturing performance.
