English  |
SMT SMD Line
I.C.T
| Quantity: | |
|---|---|
| Fully Automated SMT Line Guide
I.C.T engineers end-to-end Fully Automated SMT Line with owned manufacturing bases. Over 22 years mastering SMT/DIP, we deliver semi or full automation using proven SMT Line Machine. Core flow: auto loader, precision printer, high-speed placer, zoned reflow, inline AOI, intelligent unloader. One operator oversees entire shift. 18Kw/H keeps costs low. Clients span LED, mobile, TV, automotive globally. 3-day install includes air, power, exhaust prep. 7-15 days train on software, maintenance, safety. We supply layout drawings, BOM guidance, ROI forecasts. Trust our 15-year overseas service for zero-risk launch.
| Feature
Intelligent Process Chain
Fully Automated SMT Line links SMT Line Machine via MES software for real-time control. Loader detects board size automatically. Printer uses vision for paste alignment within microns. Placer feeds from smart reels without pause. Reflow profiles auto-adjust per recipe. AOI flags defects instantly with AI learning. Unloader stacks or routes NG boards. Eliminates manual touchpoints for 99.9% yield. Handles 50-5000mm boards in one run.
High-Precision Printing
Stencil printer in Fully Automated SMT Line applies paste through laser-cut apertures. Dual squeegee ensures even deposit on fine-pitch pads. 3D SPI measures volume post-print. Auto cleaner wipes stencil every cycle. Supports lead-free or low-temp paste. Reduces bridging in dense layouts.
Rapid Reflow Soldering
Ten-zone oven maintains ±0.3°C across chain conveyor. Nitrogen blanket option for void-free joints. Cooling zone sets solder fast. Touch panel stores 100+ profiles. Low 18Kw/H via insulated chambers. Fits high-mix Fully Automated SMT Line.
AI-Driven Inspection
Post-reflow AOI captures 4K images at line speed. Software compares to golden sample. Detects polarity, offset, solder balls. Data feeds upstream for auto-correction. Essential for zero-escape Fully Automated SMT Line.
Modular Expansion Path
Start semi-auto, upgrade to full via plug-in SMT Line Machine. Drawings show reserved space for future SPI or buffer. Labor cost models predict 60% savings.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
Power supply client runs our Fully Automated SMT Line daily. Video testimonial: loader to unloader in action with JUKI placer hitting 50k CPH. They praise one-operator efficiency and 3-day start. Integrated DIP extends to full PCBA. Yield rose 20% versus manual. SMT Line Machine reliability cuts downtime to hours yearly.
| Lifecycle Partnership
I.C.T assigns project manager for Fully Automated SMT Line. 3-day on-site alignment and test run. 7-15 day curriculum: programming, PM, troubleshooting. IoT gateway enables predictive maintenance. 15-year global team stocks parts in 8 warehouses. Free software updates yearly.
| Voice of Users
Clients highlight instant remote fixes for Fully Automated SMT Line. JUKI modules run months without stop. Crates survive ocean freight intact. Response under 4 hours worldwide. SMT Line Machine exceeds rated speed consistently.
| Compliance Standards
CE marks electrical safety. RoHS verifies green materials. ISO9001 drives process control. Patents secure conveyor logic. Proof of dependable Fully Automated SMT Line.
| I.C.T Ecosystem
Three factories, 12000m², 89 staff, 20 engineers. 25-year growth serves 1600 clients in 72 countries. In-house R&D builds custom SMT Line Machine. Strict incoming, in-process, final QC. Global warehouses, service centers, branch offices. Vision: cross-value electronics platform.
| Fully Automated SMT Line Guide
I.C.T engineers end-to-end Fully Automated SMT Line with owned manufacturing bases. Over 22 years mastering SMT/DIP, we deliver semi or full automation using proven SMT Line Machine. Core flow: auto loader, precision printer, high-speed placer, zoned reflow, inline AOI, intelligent unloader. One operator oversees entire shift. 18Kw/H keeps costs low. Clients span LED, mobile, TV, automotive globally. 3-day install includes air, power, exhaust prep. 7-15 days train on software, maintenance, safety. We supply layout drawings, BOM guidance, ROI forecasts. Trust our 15-year overseas service for zero-risk launch.
| Feature
Intelligent Process Chain
Fully Automated SMT Line links SMT Line Machine via MES software for real-time control. Loader detects board size automatically. Printer uses vision for paste alignment within microns. Placer feeds from smart reels without pause. Reflow profiles auto-adjust per recipe. AOI flags defects instantly with AI learning. Unloader stacks or routes NG boards. Eliminates manual touchpoints for 99.9% yield. Handles 50-5000mm boards in one run.
High-Precision Printing
Stencil printer in Fully Automated SMT Line applies paste through laser-cut apertures. Dual squeegee ensures even deposit on fine-pitch pads. 3D SPI measures volume post-print. Auto cleaner wipes stencil every cycle. Supports lead-free or low-temp paste. Reduces bridging in dense layouts.
Rapid Reflow Soldering
Ten-zone oven maintains ±0.3°C across chain conveyor. Nitrogen blanket option for void-free joints. Cooling zone sets solder fast. Touch panel stores 100+ profiles. Low 18Kw/H via insulated chambers. Fits high-mix Fully Automated SMT Line.
AI-Driven Inspection
Post-reflow AOI captures 4K images at line speed. Software compares to golden sample. Detects polarity, offset, solder balls. Data feeds upstream for auto-correction. Essential for zero-escape Fully Automated SMT Line.
Modular Expansion Path
Start semi-auto, upgrade to full via plug-in SMT Line Machine. Drawings show reserved space for future SPI or buffer. Labor cost models predict 60% savings.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
Power supply client runs our Fully Automated SMT Line daily. Video testimonial: loader to unloader in action with JUKI placer hitting 50k CPH. They praise one-operator efficiency and 3-day start. Integrated DIP extends to full PCBA. Yield rose 20% versus manual. SMT Line Machine reliability cuts downtime to hours yearly.
| Lifecycle Partnership
I.C.T assigns project manager for Fully Automated SMT Line. 3-day on-site alignment and test run. 7-15 day curriculum: programming, PM, troubleshooting. IoT gateway enables predictive maintenance. 15-year global team stocks parts in 8 warehouses. Free software updates yearly.
| Voice of Users
Clients highlight instant remote fixes for Fully Automated SMT Line. JUKI modules run months without stop. Crates survive ocean freight intact. Response under 4 hours worldwide. SMT Line Machine exceeds rated speed consistently.
| Compliance Standards
CE marks electrical safety. RoHS verifies green materials. ISO9001 drives process control. Patents secure conveyor logic. Proof of dependable Fully Automated SMT Line.
| I.C.T Ecosystem
Three factories, 12000m², 89 staff, 20 engineers. 25-year growth serves 1600 clients in 72 countries. In-house R&D builds custom SMT Line Machine. Strict incoming, in-process, final QC. Global warehouses, service centers, branch offices. Vision: cross-value electronics platform.
