English  |
SMT Full Line Production
I.C.T
| Quantity: | |
|---|---|
| SMT Full Line Production Essentials
I.C.T deploys smt full line production via three owned factories and 22+ years SMT/DIP mastery, providing factory planning, layouts, labor assessments, ROI strategies for diverse PCBs. Semi-auto or full-auto systems include loaders, printers, placers, reflow ovens, AOI, unloaders. One operator per shift. 18Kw/H for sustainable runs. Serves consumer electronics, automotive, telecom globally. 3-day setup verifies air, power, exhaust, lighting, 23±0.9°C environment. 7-15 days cover software, upkeep, safety, troubleshooting. 15+ years international expertise. SMT Production Line incorporates MES, IoT for intelligent, high-yield operations. Turnkey solution accelerates launches, enables scalability, reduces risks for emerging or established manufacturers in competitive sectors with reliable integration, professional support, continual improvements, and proven adaptability across various board types and volumes.
| Detailed Product Features
Seamless Automation Flow
Smt full line production synchronizes machines through MES for real-time metrics, yield optimization, process adjustments in PCB fabrication. Loaders adapt to board sizes. Printers apply paste vision-precise on components or traces. Placers handle 01005 parts at speed. Reflow maintains ±0.9°C for defect-free soldering. AOI scans AI-enhanced. Unloaders route to testing. Yields rise 25%+ in SMT Production Line.
Supports rigid or flex boards. Buffers manage flows, remote access enables oversight, auto recipes speed changes, traceability logs materials for flexible variants, cutting downtime, ensuring compliance, enhancing productivity in high-mix scenarios with additional support for custom integrations, quick recipe validations, unified data analytics, and proactive error prevention.
Accurate Paste System
Printers in smt full line production align stencils micron-accurate, fit frames for PCB dimensions. Fast swaps minimize interruptions. Auto dispense/clean maintain consistency. 3D SPI validates paste to avoid pre-reflow issues. Essential for dense layouts or fine pitches. Compatible with various pastes, low-temp for sensitive parts. Squeegee adjusts dynamically for uniform layers on varied surfaces, improving print reliability, reducing defects, supporting rapid prototyping in dynamic electronics with stable outcomes, increased efficiency, lower rework rates, and higher throughput in every cycle.
Component Placement Module
Placers in smt full line production utilize JUKI technology for ultra-fast, precise component positioning on PCBs. Processes 01005 to large ICs without interruption. Vision alignment guarantees accuracy. Multi-nozzle systems boost placement rates significantly. Feeders auto-reload for unbroken operation. Software optimizes for board specifics. Minimizes errors in complex assemblies, elevates line performance, accommodates high-mix low-volume runs with effortless transitions, advanced calibration, and dependable repeatability for consistent daily output in demanding production environments.
Reliable Reflow Process
Ovens feature 12+ zones with independent convection for tailored heating in SMT Production Line. Nitrogen options create superior joints for reliability. Profiles auto-configure to board profiles. Cooling prevents thermal stress. Heat recovery aids 18Kw/H efficiency. Interfaces store extensive recipes. Vital for PCB durability in applications. Conveyors integrate MES for synchronized movement, variable speeds, inline sensors to detect anomalies in continuous flows, smooth interfacing, sustained high-volume processing, and energy management features.
Smart Inspection Tools
AOI captures 8K images at line speed, identifying warpage, misalignments, or anomalies. AI refines detection from ongoing data. Feedback enables placer auto-corrections. Cuts defects in smt full line production. Provides detailed analytics for process refinement. Auto-reroute rejects without halting, logs comprehensive data for traceability and swift resolutions in mixed productions with reduced downtime, improved reporting, and predictive quality insights.
| Factory Layout Requirements
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| PCB Conveyor | Conveyor transports PCBs during manufacturing. |
| Pick and Place Machine | Mounts components onto PCB precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
Algerian functional phone maker visited for hands-on validation. Supplied over ten PCBs and components; we demonstrated live assembly. Auto printer started with precise paste. SPI confirmed deposits. RX-8 placed small items rapidly. RS-1R handled larger accurately. Tray feeder supplied shields seamlessly. Reflow solidified joints. AOI verified quality. 5700 separated panels perfectly. Flawless run showcased integration, speed. Adaptable to electronics, mirrors SMT Production Line flexibility. Clients validated parameters, praised seamless execution, plan replicate smt full line production at facilities with SMT Production Line for efficient scaling, reliable outputs, enhanced capacities, and future-proof operations.
| End-to-End Support System
Dedicated coordinators oversee smt full line production from initial consultation to long-term optimization. 3-day onsite includes equipment validation, trial productions, parameter tuning. 7-15 day program covers MES navigation, PCB operations, fault diagnostics, routine servicing, safety compliance. IoT offers early fault predictions, instant remote assistance. Parts stocked in 8 global warehouses for quick dispatch.
15-year multilingual expertise ensures seamless support. Annual performance audits, firmware updates, customized refresher courses sustain peak efficiency for ongoing PCB reliability, volume expansions, technological adaptations with forward-looking strategies, in-depth technical consultations, and client-specific development roadmaps designed to align with unique business goals, market shifts, and innovation requirements in the electronics sector.
| User Feedback Highlights
Clients rave about under-2-hour remote troubleshooting resolving issues on smt full line production without production halts. Ovens maintain unwavering 24/7 stability across multiple shifts and conditions. Robust packaging ensures safe arrival even in challenging logistics. Service teams consistently exceed response time commitments with proactive solutions. SMT Production Line scales effortlessly to peak volumes with zero compromises. User-friendly interfaces empower operators to achieve mastery quickly through intuitive designs, step-by-step guides, interactive simulations, and ongoing accessible resources that minimize learning curves, boost confidence, and enable rapid team scaling for diverse electronics manufacturing needs and varying skill levels.
| Quality Standards Met
CE certification confirms full electrical and mechanical safety adherence. RoHS verifies use of environmentally friendly, non-hazardous materials throughout. ISO9001 implements comprehensive quality management protocols. Patents protect proprietary conveyor mechanisms, AI-driven inspection algorithms, and modular integration tech. Solidifies smt full line production trustworthiness for international deployments. Mandatory multi-stage pre-shipment inspections on every line validate functionality, standards compliance, structural integrity, software stability, and endurance under simulated real-world stresses to guarantee immediate productivity, regulatory fit, exceptional durability, and total client confidence from installation onward.
| About I.C.T Company and Factory
Three wholly-owned factories total 12000m² production space. 89 staff members include 20 specialized engineers. 25 years of operations serving 1600 customers across 72 countries worldwide. Dedicated R&D team innovates custom SMT Production Line configurations. Stringent QC protocols span raw materials sourcing to final system testing. Worldwide infrastructure comprises sales offices, service centers, spare parts warehouses, and local branches for immediate availability.
Commitment: evolve into the ultimate cross-value electronics manufacturing platform by fusing cutting-edge assembly tech, smart factory ecosystems, eco-conscious practices, strategic global partnerships, and customer-centric advancements that drive mutual success, industry leadership, and sustainable progress in an ever-evolving technological landscape.
| SMT Full Line Production Essentials
I.C.T deploys smt full line production via three owned factories and 22+ years SMT/DIP mastery, providing factory planning, layouts, labor assessments, ROI strategies for diverse PCBs. Semi-auto or full-auto systems include loaders, printers, placers, reflow ovens, AOI, unloaders. One operator per shift. 18Kw/H for sustainable runs. Serves consumer electronics, automotive, telecom globally. 3-day setup verifies air, power, exhaust, lighting, 23±0.9°C environment. 7-15 days cover software, upkeep, safety, troubleshooting. 15+ years international expertise. SMT Production Line incorporates MES, IoT for intelligent, high-yield operations. Turnkey solution accelerates launches, enables scalability, reduces risks for emerging or established manufacturers in competitive sectors with reliable integration, professional support, continual improvements, and proven adaptability across various board types and volumes.
| Detailed Product Features
Seamless Automation Flow
Smt full line production synchronizes machines through MES for real-time metrics, yield optimization, process adjustments in PCB fabrication. Loaders adapt to board sizes. Printers apply paste vision-precise on components or traces. Placers handle 01005 parts at speed. Reflow maintains ±0.9°C for defect-free soldering. AOI scans AI-enhanced. Unloaders route to testing. Yields rise 25%+ in SMT Production Line.
Supports rigid or flex boards. Buffers manage flows, remote access enables oversight, auto recipes speed changes, traceability logs materials for flexible variants, cutting downtime, ensuring compliance, enhancing productivity in high-mix scenarios with additional support for custom integrations, quick recipe validations, unified data analytics, and proactive error prevention.
Accurate Paste System
Printers in smt full line production align stencils micron-accurate, fit frames for PCB dimensions. Fast swaps minimize interruptions. Auto dispense/clean maintain consistency. 3D SPI validates paste to avoid pre-reflow issues. Essential for dense layouts or fine pitches. Compatible with various pastes, low-temp for sensitive parts. Squeegee adjusts dynamically for uniform layers on varied surfaces, improving print reliability, reducing defects, supporting rapid prototyping in dynamic electronics with stable outcomes, increased efficiency, lower rework rates, and higher throughput in every cycle.
Component Placement Module
Placers in smt full line production utilize JUKI technology for ultra-fast, precise component positioning on PCBs. Processes 01005 to large ICs without interruption. Vision alignment guarantees accuracy. Multi-nozzle systems boost placement rates significantly. Feeders auto-reload for unbroken operation. Software optimizes for board specifics. Minimizes errors in complex assemblies, elevates line performance, accommodates high-mix low-volume runs with effortless transitions, advanced calibration, and dependable repeatability for consistent daily output in demanding production environments.
Reliable Reflow Process
Ovens feature 12+ zones with independent convection for tailored heating in SMT Production Line. Nitrogen options create superior joints for reliability. Profiles auto-configure to board profiles. Cooling prevents thermal stress. Heat recovery aids 18Kw/H efficiency. Interfaces store extensive recipes. Vital for PCB durability in applications. Conveyors integrate MES for synchronized movement, variable speeds, inline sensors to detect anomalies in continuous flows, smooth interfacing, sustained high-volume processing, and energy management features.
Smart Inspection Tools
AOI captures 8K images at line speed, identifying warpage, misalignments, or anomalies. AI refines detection from ongoing data. Feedback enables placer auto-corrections. Cuts defects in smt full line production. Provides detailed analytics for process refinement. Auto-reroute rejects without halting, logs comprehensive data for traceability and swift resolutions in mixed productions with reduced downtime, improved reporting, and predictive quality insights.
| Factory Layout Requirements
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| PCB Conveyor | Conveyor transports PCBs during manufacturing. |
| Pick and Place Machine | Mounts components onto PCB precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
Algerian functional phone maker visited for hands-on validation. Supplied over ten PCBs and components; we demonstrated live assembly. Auto printer started with precise paste. SPI confirmed deposits. RX-8 placed small items rapidly. RS-1R handled larger accurately. Tray feeder supplied shields seamlessly. Reflow solidified joints. AOI verified quality. 5700 separated panels perfectly. Flawless run showcased integration, speed. Adaptable to electronics, mirrors SMT Production Line flexibility. Clients validated parameters, praised seamless execution, plan replicate smt full line production at facilities with SMT Production Line for efficient scaling, reliable outputs, enhanced capacities, and future-proof operations.
| End-to-End Support System
Dedicated coordinators oversee smt full line production from initial consultation to long-term optimization. 3-day onsite includes equipment validation, trial productions, parameter tuning. 7-15 day program covers MES navigation, PCB operations, fault diagnostics, routine servicing, safety compliance. IoT offers early fault predictions, instant remote assistance. Parts stocked in 8 global warehouses for quick dispatch.
15-year multilingual expertise ensures seamless support. Annual performance audits, firmware updates, customized refresher courses sustain peak efficiency for ongoing PCB reliability, volume expansions, technological adaptations with forward-looking strategies, in-depth technical consultations, and client-specific development roadmaps designed to align with unique business goals, market shifts, and innovation requirements in the electronics sector.
| User Feedback Highlights
Clients rave about under-2-hour remote troubleshooting resolving issues on smt full line production without production halts. Ovens maintain unwavering 24/7 stability across multiple shifts and conditions. Robust packaging ensures safe arrival even in challenging logistics. Service teams consistently exceed response time commitments with proactive solutions. SMT Production Line scales effortlessly to peak volumes with zero compromises. User-friendly interfaces empower operators to achieve mastery quickly through intuitive designs, step-by-step guides, interactive simulations, and ongoing accessible resources that minimize learning curves, boost confidence, and enable rapid team scaling for diverse electronics manufacturing needs and varying skill levels.
| Quality Standards Met
CE certification confirms full electrical and mechanical safety adherence. RoHS verifies use of environmentally friendly, non-hazardous materials throughout. ISO9001 implements comprehensive quality management protocols. Patents protect proprietary conveyor mechanisms, AI-driven inspection algorithms, and modular integration tech. Solidifies smt full line production trustworthiness for international deployments. Mandatory multi-stage pre-shipment inspections on every line validate functionality, standards compliance, structural integrity, software stability, and endurance under simulated real-world stresses to guarantee immediate productivity, regulatory fit, exceptional durability, and total client confidence from installation onward.
| About I.C.T Company and Factory
Three wholly-owned factories total 12000m² production space. 89 staff members include 20 specialized engineers. 25 years of operations serving 1600 customers across 72 countries worldwide. Dedicated R&D team innovates custom SMT Production Line configurations. Stringent QC protocols span raw materials sourcing to final system testing. Worldwide infrastructure comprises sales offices, service centers, spare parts warehouses, and local branches for immediate availability.
Commitment: evolve into the ultimate cross-value electronics manufacturing platform by fusing cutting-edge assembly tech, smart factory ecosystems, eco-conscious practices, strategic global partnerships, and customer-centric advancements that drive mutual success, industry leadership, and sustainable progress in an ever-evolving technological landscape.
