KE-3020VA | JUKI High Quality SMT Chip Mounter

KE-3020VA | JUKI High Quality SMT Chip Mounter

| High Quality SMT Mounter

The JUKI High Quality SMT Chip Mounter KE-3020VA is designed for factories that need stable placement quality, flexible production capability, and reliable daily operation. It is suitable for electronic products such as control boards, computer-related boards, power modules, consumer electronics, and industrial PCB assemblies. This machine supports high-speed SMD placement, large PCB handling, PoP placement, and a hybrid feeder system using electronic and mechanical feeders. With on-the-fly vision centering, components can be corrected during movement, helping improve placement accuracy without slowing down the whole process. When matched with I.C.T SMT line equipment, KE-3020VA can support a complete production flow from printing to inspection.

| JUKI Pick and Place Machine Features

Flexible Mounting Performance

The JUKI High Quality SMT Chip Mounter KE-3020VA is made for flexible SMT production where product types may change often. It supports an optimum mounting speed of 20,900 CPH and an IPC speed of 9,400 CPH, making it a practical choice for factories that need both stable speed and process control. Instead of only focusing on fast movement, this machine is built to keep placement quality consistent during real production. For customers producing different PCB models, this balance is very useful. It helps the production team reduce pressure during job changeover and maintain a smoother rhythm between solder paste printing, component mounting, reflow soldering, and AOI inspection.

Large PCB Compatibility

KE-3020VA supports PCB sizes from 330 × 250 mm to 1,210 × 560 mm. This gives factories more room to handle different products without changing the whole production setup too often. Some factories may produce compact control boards, while others may need to process long or large boards for industrial electronics, LED products, computer hardware, or power-related assemblies. A JUKI KE-3020VA Chip Mounter with this board-size range gives customers more flexibility for future product planning. It is especially useful when the factory wants one SMT line to support several product groups. Better board compatibility means fewer layout limits and more production choices.

Stable Placement Accuracy

The placement accuracy of KE-3020VA reaches ±0.05 mm, ±3σ, which supports stable SMD mounting for common PCB assembly applications. Accuracy is not just a number on a specification sheet. In real production, it affects soldering results, AOI inspection performance, first-pass yield, and long-term product reliability. This High Quality SMT Chip Mounter uses on-the-fly vision centering to recognize and correct components during movement. That means the machine can keep good placement control while maintaining production speed. For factories producing boards with fine-pitch components, ICs, or mixed SMD parts, stable vision correction helps reduce defects and makes the whole SMT process easier to manage.

Strong Feeder Capacity

The KE-3020VA supports a hybrid feeder mix of electronic and mechanical feeders, with up to 160 feeder positions when using 8 mm electronic double tape feeders. This is important for products with complex BOMs or many SMD component types. A machine with stronger feeder capacity can reduce frequent material changeover and help operators prepare production more efficiently. For customers using a JUKI SMT Chip Mounter in batch production, feeder flexibility can directly affect line efficiency. It also helps the production team manage different orders with less downtime. With proper feeder setup, material planning, and operator training, the SMT line can run more smoothly and with fewer interruptions.

PoP Placement Support

KE-3020VA supports PoP placement, which is useful for advanced PCB assembly where one package is mounted on another package. This process requires stable alignment, controlled placement, and reliable flux application. The machine can support both linear and rotary fluxer use, making it suitable for more complex assembly requirements. For customers producing high-density electronic boards, this function gives extra process capability beyond standard chip mounting. A SMT Chip Mounter For PCB Assembly should not only place simple components; it should also help the factory handle future product upgrades. This is where KE-3020VA shows its value as a flexible and advanced SMT placement platform.

| Specification

*1 L-Wide size is optional
*2 Applicability to long PWB is optional.
*3 KE-3020VA ： When using high-resolution camera. (option)
*4 Effective tact : The IC placement speed indicates an estimated value obtained when the machine places 36 QFP (100 pins or more) or BGA components (256 balls or more) on a M size board. (CPH=number of components placed for one hour)
*5 Estimated value when using MNVC and picking up components simultaneous with all nozzles.
.MNVC is standard in the KE-3020VA.
*6 When using Electric double tape feeder EF08HD.
* PWB size XL will be KE-3020V.

| SMT Line Equipment List

| Customer Success Video

I.C.T provided technical support for a Customer in Uzbekistan who built a large electronics manufacturing factory for computer motherboards, SSDs, memory products, and related electronic products. From the early project stage to installation, debugging, and production testing, the I.C.T team worked closely with the Customer to help both SMT and DIP production lines run smoothly. The SMT line included an I.C.T-5151 stencil printer, four SMT placement machines, Lyra series reflow ovens, SPI, AOI, and PCB handling systems. The DIP line included a manual insertion line, JUKI odd-form insertion machine, I.C.T-Acrab350 wave soldering machine, and conveyor system. After testing, the Customer gave positive feedback on I.C.T service, response speed, and product quality.

| Service and Training Support

I.C.T provides project support for customers using the JUKI High Quality SMT Chip Mounter and full SMT production lines. Before the project starts, our team reviews PCB size, component range, production capacity, factory space, power supply, air supply, and process requirements. After delivery, I.C.T engineers can support installation, line connection, machine adjustment, program setup, trial production, and operator training. Training can cover feeder loading, nozzle maintenance, vision setup, component data, production changeover, daily inspection, and common troubleshooting. We also help customers understand how the mounter works with the printer, SPI, reflow oven, AOI, conveyors, and other SMT equipment, so the whole line becomes easier to operate.

| Customer Feedback

Customers often give positive feedback to I.C.T because our support covers the full project, not only the machine sale. During overseas installation and training, Customers have praised our engineers for clear explanations, patient guidance, and quick response when problems appear. They also appreciate our machine testing before shipment, careful packaging for long-distance transport, and practical after-sales support. For an automatic pick and place machine, stable operation is important, but fast technical support is just as important when the factory starts production. I.C.T keeps communication open during installation, testing, and early production, helping Customers reduce risk and build confidence in their SMT manufacturing process.

| Certifications and Standards

I.C.T follows strict quality control for SMT machines and complete production line projects. Our equipment and line solutions can support common certification requirements such as CE, RoHS, ISO9001, and related patent documents. These certificates help Customers check machine safety, production control, and quality management before choosing a supplier. Before shipment, I.C.T checks machine operation, electrical parts, accessories, appearance, packing protection, and export preparation. For international projects, this step is very important because the machine must arrive safely and be ready for installation. Whether the project includes a mounter, printer, reflow oven, AOI, or full SMT line, I.C.T focuses on stable quality and reliable delivery.

| About I.C.T Company and Factory

I.C.T is a one-stop SMT factory solution provider with experience in SMT, DIP, coating, dispensing, soldering, inspection, and PCB handling equipment. We have our own R&D, production, engineering, and service teams, so we can support Customers from project planning to factory production. Over the years, I.C.T has grown quickly and served more than 1,700 Customers in over 80 countries. Our factory uses strict testing and quality management processes before delivery. For Customers choosing the JUKI High Quality SMT Chip Mounter or a complete SMT production line, I.C.T can provide equipment selection, line design, installation, training, and long-term technical support for stable manufacturing.