English  |
Samsung SMT PCBA Production Line
I.C.T
| Quantity: | |
|---|---|
| Samsung SMT PCBA Production Line
The Samsung SMT PCBA Production Line is designed for manufacturers seeking a reliable balance between productivity, precision, and investment control. By integrating Samsung SMT equipment into a carefully planned line structure, this solution supports stable, repeatable PCBA manufacturing across diverse product types. Rather than focusing solely on maximum speed, the line emphasizes coordinated operation between machines, material flow, and inspection processes. This approach helps manufacturers better evaluate smt line machine price and smt line cost in relation to long-term output and quality stability. As a Best Price PCBA Production Line solution, it delivers practical performance without unnecessary complexity.
| Feature
Integrated SMT Line Configuration
This Samsung SMT PCBA Production Line is engineered as a unified production system rather than a collection of standalone machines. Board transfer, buffering, and line balancing are carefully arranged to maintain a steady production rhythm. The layout supports smooth material movement and minimizes idle time between processes. Flexible configuration options allow manufacturers to adapt the line to different PCB sizes and production volumes. By focusing on system-level coordination, the line ensures consistent throughput and predictable performance in daily PCBA manufacturing operations.
Solder Paste Printing System
The printing process plays a critical role in maintaining quality within a high-efficiency SMT line. This section is configured to deliver stable stencil alignment, controlled paste deposition, and repeatable print results. Automated verification helps identify printing deviations before boards proceed further down the line. The printing setup supports continuous operation while maintaining accuracy across various board designs. This reliable foundation reduces rework risk and contributes to better cost control when evaluating overall smt line cost.
Samsung SMT Placement System
Samsung placement machines form the core of the Samsung SMT PCBA Production Line. Their high-speed motion control and advanced vision systems enable accurate component placement even under demanding production conditions. Feeder configurations support quick model changes while maintaining placement consistency. The machines are selected to match real production needs rather than peak specifications alone, helping manufacturers achieve strong output efficiency while keeping equipment investment practical. This balance is a key factor in building a Best Price PCBA Production Line.
Reflow Soldering Performance
The reflow soldering stage is designed to support stable thermal control across varying PCB designs and component densities. Multi-zone heating allows precise temperature profiling, ensuring reliable solder joint formation. Conveyor synchronization keeps board movement consistent, supporting smooth line flow at higher production speeds. By maintaining thermal stability and process repeatability, the reflow system reduces defect rates and supports long-term quality consistency within the samsung smt line configuration.
Inspection and Quality Assurance
Inspection systems are integrated directly into the production flow to provide immediate quality feedback. Automated optical inspection verifies component placement accuracy, solder joint quality, and polarity alignment after reflow. Inspection data supports rapid troubleshooting and continuous process improvement. This inline quality strategy allows manufacturers to maintain stable standards while operating efficiently. Rather than slowing production, inspection becomes an active contributor to yield improvement and cost control.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In a U.S.-based project, I.C.T delivered a complete SMT production line together with a conformal coating system for the manufacturing of aircraft seat USB charging modules. The solution supported precise PCB assembly, stable soldering, and controlled coating for power and control boards used in aviation cabin applications. Automated printing, high-speed placement, reflow soldering, inspection, coating, and curing were coordinated as a single production flow. This integrated setup enabled consistent output and traceable quality for safety-critical electronic modules.
| Global Service and Training Support
I.C.T provides structured service and training support to help customers fully utilize their SMT production lines. Support focuses on equipment coordination, process optimization, and practical operation guidance. Training sessions are designed around real production scenarios, enabling operators and engineers to understand both individual machines and overall line behavior. Clear documentation and standardized procedures help customers establish stable internal production management. This approach reduces dependence on external support and promotes long-term operational confidence.
| Customer Feedback
Customers operating Samsung SMT PCBA Production Line solutions from I.C.T often report smoother production flow and improved output consistency. Feedback highlights stable placement accuracy, predictable soldering results, and effective inline inspection. In aviation electronics projects, customers particularly value the line’s ability to maintain quality while supporting continuous production. These operational results reinforce the line’s reputation as a cost-effective and reliable PCBA manufacturing solution.
| Certifications and Standards
Each Samsung SMT PCBA Production Line supplied by I.C.T is designed in alignment with international manufacturing and safety standards. Equipment integration, electrical configuration, and process control follow standardized guidelines to ensure reliable operation. Quality traceability and inspection support are embedded throughout the line. This standards-driven approach helps manufacturers meet internal quality requirements and external compliance expectations while maintaining efficient production performance.
| About I.C.T Company and Factory
I.C.T is a global provider of electronics manufacturing solutions, specializing in SMT, PCBA, and automated production systems. With experience across lighting, aviation, consumer electronics, and industrial applications, I.C.T focuses on delivering practical, production-oriented line solutions. The company emphasizes system reliability, flexible configuration, and long-term cooperation, helping customers build manufacturing lines that support stable growth and evolving production demands.
| Samsung SMT PCBA Production Line
The Samsung SMT PCBA Production Line is designed for manufacturers seeking a reliable balance between productivity, precision, and investment control. By integrating Samsung SMT equipment into a carefully planned line structure, this solution supports stable, repeatable PCBA manufacturing across diverse product types. Rather than focusing solely on maximum speed, the line emphasizes coordinated operation between machines, material flow, and inspection processes. This approach helps manufacturers better evaluate smt line machine price and smt line cost in relation to long-term output and quality stability. As a Best Price PCBA Production Line solution, it delivers practical performance without unnecessary complexity.
| Feature
Integrated SMT Line Configuration
This Samsung SMT PCBA Production Line is engineered as a unified production system rather than a collection of standalone machines. Board transfer, buffering, and line balancing are carefully arranged to maintain a steady production rhythm. The layout supports smooth material movement and minimizes idle time between processes. Flexible configuration options allow manufacturers to adapt the line to different PCB sizes and production volumes. By focusing on system-level coordination, the line ensures consistent throughput and predictable performance in daily PCBA manufacturing operations.
Solder Paste Printing System
The printing process plays a critical role in maintaining quality within a high-efficiency SMT line. This section is configured to deliver stable stencil alignment, controlled paste deposition, and repeatable print results. Automated verification helps identify printing deviations before boards proceed further down the line. The printing setup supports continuous operation while maintaining accuracy across various board designs. This reliable foundation reduces rework risk and contributes to better cost control when evaluating overall smt line cost.
Samsung SMT Placement System
Samsung placement machines form the core of the Samsung SMT PCBA Production Line. Their high-speed motion control and advanced vision systems enable accurate component placement even under demanding production conditions. Feeder configurations support quick model changes while maintaining placement consistency. The machines are selected to match real production needs rather than peak specifications alone, helping manufacturers achieve strong output efficiency while keeping equipment investment practical. This balance is a key factor in building a Best Price PCBA Production Line.
Reflow Soldering Performance
The reflow soldering stage is designed to support stable thermal control across varying PCB designs and component densities. Multi-zone heating allows precise temperature profiling, ensuring reliable solder joint formation. Conveyor synchronization keeps board movement consistent, supporting smooth line flow at higher production speeds. By maintaining thermal stability and process repeatability, the reflow system reduces defect rates and supports long-term quality consistency within the samsung smt line configuration.
Inspection and Quality Assurance
Inspection systems are integrated directly into the production flow to provide immediate quality feedback. Automated optical inspection verifies component placement accuracy, solder joint quality, and polarity alignment after reflow. Inspection data supports rapid troubleshooting and continuous process improvement. This inline quality strategy allows manufacturers to maintain stable standards while operating efficiently. Rather than slowing production, inspection becomes an active contributor to yield improvement and cost control.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In a U.S.-based project, I.C.T delivered a complete SMT production line together with a conformal coating system for the manufacturing of aircraft seat USB charging modules. The solution supported precise PCB assembly, stable soldering, and controlled coating for power and control boards used in aviation cabin applications. Automated printing, high-speed placement, reflow soldering, inspection, coating, and curing were coordinated as a single production flow. This integrated setup enabled consistent output and traceable quality for safety-critical electronic modules.
| Global Service and Training Support
I.C.T provides structured service and training support to help customers fully utilize their SMT production lines. Support focuses on equipment coordination, process optimization, and practical operation guidance. Training sessions are designed around real production scenarios, enabling operators and engineers to understand both individual machines and overall line behavior. Clear documentation and standardized procedures help customers establish stable internal production management. This approach reduces dependence on external support and promotes long-term operational confidence.
| Customer Feedback
Customers operating Samsung SMT PCBA Production Line solutions from I.C.T often report smoother production flow and improved output consistency. Feedback highlights stable placement accuracy, predictable soldering results, and effective inline inspection. In aviation electronics projects, customers particularly value the line’s ability to maintain quality while supporting continuous production. These operational results reinforce the line’s reputation as a cost-effective and reliable PCBA manufacturing solution.
| Certifications and Standards
Each Samsung SMT PCBA Production Line supplied by I.C.T is designed in alignment with international manufacturing and safety standards. Equipment integration, electrical configuration, and process control follow standardized guidelines to ensure reliable operation. Quality traceability and inspection support are embedded throughout the line. This standards-driven approach helps manufacturers meet internal quality requirements and external compliance expectations while maintaining efficient production performance.
| About I.C.T Company and Factory
I.C.T is a global provider of electronics manufacturing solutions, specializing in SMT, PCBA, and automated production systems. With experience across lighting, aviation, consumer electronics, and industrial applications, I.C.T focuses on delivering practical, production-oriented line solutions. The company emphasizes system reliability, flexible configuration, and long-term cooperation, helping customers build manufacturing lines that support stable growth and evolving production demands.
