English  |
I.C.T
| Quantity: | |
|---|---|
| Samsung LED Production Line
The samsung led production line from I.C.T is designed for manufacturers producing LED lighting products that demand consistency, flexibility, and scalable automation. Built around a SAMSUNG SMT Production Line architecture, this solution integrates placement, soldering, inspection, and material handling into a unified smt manufacturing line. It supports a wide range of LED applications, including driver boards and lighting control modules, while maintaining balanced production flow. Rather than focusing only on speed, I.C.T emphasizes stability and adaptability, allowing factories to handle frequent model changes. As a flexibility SMT production line, this system aligns with real-world factory operations and long-term production planning.
| Feature
Integrated Line Configuration
The samsung led production line is engineered as a fully connected manufacturing system where each station operates under coordinated process control. From board loading to final unloading, material flow remains continuous to reduce manual handling and interruptions. The line supports mixed-product manufacturing while maintaining stable takt time. Layout design prioritizes efficient use of floor space and operator accessibility, making it suitable for both new facilities and production upgrades. This integrated approach allows manufacturers to manage product diversity without sacrificing overall production stability.
Solder Paste Printing System
Reliable solder paste application is essential for LED electronics quality. The printing section of the SAMSUNG SMT Production Line is configured for precise stencil alignment and consistent paste deposition across different PCB sizes. Vision-assisted verification helps identify deviations early, supporting stable downstream placement. Automated cleaning and paste management maintain print quality during extended operation. This printing setup provides a solid foundation for LED assembly, helping reduce variation and improve first-pass yield across the smt manufacturing line.
Samsung Placement Performance
Placement machines form the core of the samsung smt line, delivering high accuracy and flexibility for LED PCB assembly. Advanced vision systems ensure precise alignment of LEDs and fine-pitch components. Flexible feeder configurations support rapid adaptation to different BOM structures without complex mechanical changes. The system maintains placement consistency during high-speed operation, supporting both volume production and product variation. This capability makes the line suitable for manufacturers requiring a flexibility SMT production line that can respond quickly to market demands.
Reflow Soldering Control
Reflow soldering within the samsung led production line is managed through multi-zone thermal control to ensure uniform heating across assembled boards. Precise temperature profiling supports various PCB materials commonly used in LED applications. Conveyor synchronization maintains consistent dwell time, reducing thermal stress and improving solder joint reliability. The reflow system integrates seamlessly with upstream placement and downstream inspection, preserving continuous flow throughout the entire smt manufacturing line.
Inspection and Quality Assurance
Inspection is embedded directly into the production process to provide immediate feedback and traceability. Automated optical inspection systems verify component placement, solder joints, and polarity after reflow. Inspection data is linked to upstream processes, enabling rapid corrective actions and continuous improvement. This quality control strategy helps manufacturers maintain consistent standards across different LED products while reducing rework and process instability.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In the United States, I.C.T delivered two integrated production lines, including an SMT line and a conformal coating line, for a manufacturer producing aircraft seat USB charging modules. The project focused on establishing a stable and traceable manufacturing environment suitable for aviation cabin electronics. Automated printing, high-precision placement systems, angled transfer conveyors, controlled reflow soldering, conformal coating application, and curing were combined into a unified workflow. I.C.T engineers supported on-site system setup and production preparation, enabling consistent and reliable manufacturing of safety-critical electronic modules.
| Service and Training Support
I.C.T provides comprehensive service and technical support to help customers operate their samsung led production line effectively. Support focuses on real production needs such as process setup, equipment operation, and line coordination. Training emphasizes understanding overall production logic and interaction between SMT processes rather than isolated machine functions. Clear documentation and standardized procedures are delivered to support internal team development, enabling customers to maintain stable production and independently manage future product introductions.
| Customer Feedback
Customers working with I.C.T frequently recognize the stability and flexibility of delivered SMT solutions. Feedback highlights smooth material flow, predictable output quality, and effective handling of product changes. In aviation electronics projects such as aircraft seat USB charging modules, manufacturers report improved control over soldering quality and inspection consistency. The samsung led production line approach is valued for supporting continuous operation while maintaining flexibility in LED manufacturing environments.
| Certifications and Standards
I.C.T samsung led production line solutions in accordance with recognized international manufacturing and quality standards. Equipment integration supports traceability, process consistency, and inspection compliance throughout the production flow. From solder paste printing through final inspection, each stage is configured to meet industry expectations for safety and reliability. This standards-driven approach helps manufacturers meet internal quality objectives and external compliance requirements while maintaining efficient LED production operations.
| About I.C.T Company and Factory
I.C.T is a global provider of electronics manufacturing solutions, specializing in SMT, LED assembly, inspection, and automation systems. With dedicated manufacturing facilities and an experienced engineering team, I.C.T supports customers across lighting, consumer electronics, aviation, and industrial sectors. The company focuses on delivering production-ready systems based on real factory experience. By emphasizing reliability, flexibility, and long-term partnership, I.C.T helps manufacturers build sustainable production lines that support continuous growth.
| Samsung LED Production Line
The samsung led production line from I.C.T is designed for manufacturers producing LED lighting products that demand consistency, flexibility, and scalable automation. Built around a SAMSUNG SMT Production Line architecture, this solution integrates placement, soldering, inspection, and material handling into a unified smt manufacturing line. It supports a wide range of LED applications, including driver boards and lighting control modules, while maintaining balanced production flow. Rather than focusing only on speed, I.C.T emphasizes stability and adaptability, allowing factories to handle frequent model changes. As a flexibility SMT production line, this system aligns with real-world factory operations and long-term production planning.
| Feature
Integrated Line Configuration
The samsung led production line is engineered as a fully connected manufacturing system where each station operates under coordinated process control. From board loading to final unloading, material flow remains continuous to reduce manual handling and interruptions. The line supports mixed-product manufacturing while maintaining stable takt time. Layout design prioritizes efficient use of floor space and operator accessibility, making it suitable for both new facilities and production upgrades. This integrated approach allows manufacturers to manage product diversity without sacrificing overall production stability.
Solder Paste Printing System
Reliable solder paste application is essential for LED electronics quality. The printing section of the SAMSUNG SMT Production Line is configured for precise stencil alignment and consistent paste deposition across different PCB sizes. Vision-assisted verification helps identify deviations early, supporting stable downstream placement. Automated cleaning and paste management maintain print quality during extended operation. This printing setup provides a solid foundation for LED assembly, helping reduce variation and improve first-pass yield across the smt manufacturing line.
Samsung Placement Performance
Placement machines form the core of the samsung smt line, delivering high accuracy and flexibility for LED PCB assembly. Advanced vision systems ensure precise alignment of LEDs and fine-pitch components. Flexible feeder configurations support rapid adaptation to different BOM structures without complex mechanical changes. The system maintains placement consistency during high-speed operation, supporting both volume production and product variation. This capability makes the line suitable for manufacturers requiring a flexibility SMT production line that can respond quickly to market demands.
Reflow Soldering Control
Reflow soldering within the samsung led production line is managed through multi-zone thermal control to ensure uniform heating across assembled boards. Precise temperature profiling supports various PCB materials commonly used in LED applications. Conveyor synchronization maintains consistent dwell time, reducing thermal stress and improving solder joint reliability. The reflow system integrates seamlessly with upstream placement and downstream inspection, preserving continuous flow throughout the entire smt manufacturing line.
Inspection and Quality Assurance
Inspection is embedded directly into the production process to provide immediate feedback and traceability. Automated optical inspection systems verify component placement, solder joints, and polarity after reflow. Inspection data is linked to upstream processes, enabling rapid corrective actions and continuous improvement. This quality control strategy helps manufacturers maintain consistent standards across different LED products while reducing rework and process instability.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In the United States, I.C.T delivered two integrated production lines, including an SMT line and a conformal coating line, for a manufacturer producing aircraft seat USB charging modules. The project focused on establishing a stable and traceable manufacturing environment suitable for aviation cabin electronics. Automated printing, high-precision placement systems, angled transfer conveyors, controlled reflow soldering, conformal coating application, and curing were combined into a unified workflow. I.C.T engineers supported on-site system setup and production preparation, enabling consistent and reliable manufacturing of safety-critical electronic modules.
| Service and Training Support
I.C.T provides comprehensive service and technical support to help customers operate their samsung led production line effectively. Support focuses on real production needs such as process setup, equipment operation, and line coordination. Training emphasizes understanding overall production logic and interaction between SMT processes rather than isolated machine functions. Clear documentation and standardized procedures are delivered to support internal team development, enabling customers to maintain stable production and independently manage future product introductions.
| Customer Feedback
Customers working with I.C.T frequently recognize the stability and flexibility of delivered SMT solutions. Feedback highlights smooth material flow, predictable output quality, and effective handling of product changes. In aviation electronics projects such as aircraft seat USB charging modules, manufacturers report improved control over soldering quality and inspection consistency. The samsung led production line approach is valued for supporting continuous operation while maintaining flexibility in LED manufacturing environments.
| Certifications and Standards
I.C.T samsung led production line solutions in accordance with recognized international manufacturing and quality standards. Equipment integration supports traceability, process consistency, and inspection compliance throughout the production flow. From solder paste printing through final inspection, each stage is configured to meet industry expectations for safety and reliability. This standards-driven approach helps manufacturers meet internal quality objectives and external compliance requirements while maintaining efficient LED production operations.
| About I.C.T Company and Factory
I.C.T is a global provider of electronics manufacturing solutions, specializing in SMT, LED assembly, inspection, and automation systems. With dedicated manufacturing facilities and an experienced engineering team, I.C.T supports customers across lighting, consumer electronics, aviation, and industrial sectors. The company focuses on delivering production-ready systems based on real factory experience. By emphasizing reliability, flexibility, and long-term partnership, I.C.T helps manufacturers build sustainable production lines that support continuous growth.
