English  |
I.C.T
| Quantity: | |
|---|---|
| Smart Mobile PCBA Production Line
The Smart Mobile PCBA Production Line from I.C.T is designed for manufacturers producing compact, high-density electronic control boards used in mobile and smart devices. This solution combines a High Speed SMT Production Line with intelligent material handling and inspection systems to create a complete PCBA Production Line. Emphasis is placed on production stability, repeatability, and scalability rather than isolated machine performance. As a Smart PCBA Production Line, it supports frequent product updates and design changes while maintaining controlled output quality. I.C.T delivers a High Quality PCBA Production Line that aligns with real factory workflows, helping manufacturers achieve reliable mass production in competitive mobile electronics markets.
| Feature
Integrated PCBA Line Structure
The Smart Mobile PCBA Production Line is engineered as a unified manufacturing system where each process stage operates under coordinated control. From board loading through final unloading, material flow is designed to remain continuous and predictable. This structure minimizes manual intervention while supporting high-mix and high-volume production demands. Layout planning prioritizes efficient space usage and logical operator access, allowing factories to scale output without reworking the entire line. The result is a balanced PCBA Production Line capable of maintaining stable takt time across diverse mobile electronics applications.
Solder Paste Printing Process
Printing accuracy is a critical foundation for high-density mobile PCBAs. The printing section of this High Quality PCBA Production Line is configured to deliver consistent solder volume and precise alignment across fine-pitch layouts. Vision-assisted monitoring enables early detection of print deviations, supporting stable downstream placement. Automated stencil cleaning and paste management help maintain process consistency during extended production. This approach ensures a reliable starting point for high-speed assembly while reducing the risk of latent solder defects in compact mobile designs.
High-Speed SMT Placement
Placement systems within the Smart Mobile PCBA Production Line are optimized for accuracy, speed, and adaptability. Advanced vision alignment ensures precise positioning of miniature components commonly found in mobile electronics. Flexible feeder configurations allow fast adaptation to different BOM structures without complex mechanical changes. The system maintains placement consistency even at elevated speeds, supporting High Speed SMT Production Line operation while preserving quality. Software-driven optimization helps manufacturers manage frequent product changes efficiently within a single line configuration.
Reflow Soldering Control
Reflow soldering is managed through carefully controlled thermal profiling to support dense component layouts and sensitive mobile PCBs. Multi-zone temperature regulation allows fine adjustment for different board materials and solder types. Conveyor synchronization ensures consistent dwell time, reducing thermal stress and improving joint reliability. This stable soldering environment integrates seamlessly with upstream placement and downstream inspection, maintaining uninterrupted flow across the Smart PCBA Production Line.
Inspection and Quality Verification
Inspection is embedded directly into the production flow to provide immediate visibility into assembly quality. Automated optical inspection systems verify placement accuracy, solder joint integrity, and polarity after reflow. Inspection data is linked to upstream processes, enabling fast corrective action and continuous process improvement. This closed-loop quality approach supports consistent output and helps manufacturers maintain high yield levels across different mobile PCBA products.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In the United States, I.C.T delivered an integrated SMT production line together with a conformal coating and curing line for a manufacturer producing aircraft seat USB charging modules. The project focused on establishing a controlled and traceable production environment suitable for aviation cabin electronics. Automated solder paste printing, high-precision placement platforms, angled transfer conveyors, stable reflow soldering, selective coating application, and controlled curing were combined into a unified workflow. I.C.T engineers supported on-site system setup and production preparation, enabling the customer to achieve consistent manufacturing performance for safety-critical electronic assemblies.
| Service and Training Support
I.C.T provides structured service and technical support to help customers operate their Smart Mobile PCBA Production Line effectively. Support activities focus on real production conditions, including process setup, equipment operation, and daily production coordination. Training emphasizes understanding manufacturing logic and automation interaction rather than isolated machine functions. Clear documentation and standardized operating guidelines are provided to support internal team development, enabling customers to maintain stable production and independently manage ongoing process optimization.
| Customer Feedback
Customers working with I.C.T frequently recognize the stability and practicality of delivered PCBA production solutions. Feedback highlights smooth line commissioning, predictable process behavior, and consistent output quality across different product batches. In aviation electronics applications such as aircraft seat USB power modules, manufacturers report improved control over soldering quality and inspection consistency. The Smart Mobile PCBA Production Line is valued for supporting reliable mass production without introducing unnecessary operational complexity.
| Certifications and Standards
I.C.T designs PCBA production solutions in alignment with widely recognized international manufacturing and quality standards. Equipment integration supports traceability, process control, and inspection compliance throughout the production flow. From solder paste printing through final inspection, each stage is configured to meet industry expectations for reliability and consistency. This standards-driven approach helps manufacturers achieve compliance while maintaining efficient, high-quality PCBA production operations.
| About I.C.T Company and Factory
I.C.T is a global provider of electronics manufacturing solutions, specializing in SMT, PCBA, assembly, inspection, and automation systems. With dedicated manufacturing facilities and an experienced engineering team, I.C.T supports customers across mobile electronics, lighting, aviation, and industrial sectors. The company focuses on delivering production-ready systems grounded in real factory experience. By emphasizing reliability, flexibility, and long-term partnership, I.C.T helps manufacturers build sustainable production capabilities that support future growth.
| Smart Mobile PCBA Production Line
The Smart Mobile PCBA Production Line from I.C.T is designed for manufacturers producing compact, high-density electronic control boards used in mobile and smart devices. This solution combines a High Speed SMT Production Line with intelligent material handling and inspection systems to create a complete PCBA Production Line. Emphasis is placed on production stability, repeatability, and scalability rather than isolated machine performance. As a Smart PCBA Production Line, it supports frequent product updates and design changes while maintaining controlled output quality. I.C.T delivers a High Quality PCBA Production Line that aligns with real factory workflows, helping manufacturers achieve reliable mass production in competitive mobile electronics markets.
| Feature
Integrated PCBA Line Structure
The Smart Mobile PCBA Production Line is engineered as a unified manufacturing system where each process stage operates under coordinated control. From board loading through final unloading, material flow is designed to remain continuous and predictable. This structure minimizes manual intervention while supporting high-mix and high-volume production demands. Layout planning prioritizes efficient space usage and logical operator access, allowing factories to scale output without reworking the entire line. The result is a balanced PCBA Production Line capable of maintaining stable takt time across diverse mobile electronics applications.
Solder Paste Printing Process
Printing accuracy is a critical foundation for high-density mobile PCBAs. The printing section of this High Quality PCBA Production Line is configured to deliver consistent solder volume and precise alignment across fine-pitch layouts. Vision-assisted monitoring enables early detection of print deviations, supporting stable downstream placement. Automated stencil cleaning and paste management help maintain process consistency during extended production. This approach ensures a reliable starting point for high-speed assembly while reducing the risk of latent solder defects in compact mobile designs.
High-Speed SMT Placement
Placement systems within the Smart Mobile PCBA Production Line are optimized for accuracy, speed, and adaptability. Advanced vision alignment ensures precise positioning of miniature components commonly found in mobile electronics. Flexible feeder configurations allow fast adaptation to different BOM structures without complex mechanical changes. The system maintains placement consistency even at elevated speeds, supporting High Speed SMT Production Line operation while preserving quality. Software-driven optimization helps manufacturers manage frequent product changes efficiently within a single line configuration.
Reflow Soldering Control
Reflow soldering is managed through carefully controlled thermal profiling to support dense component layouts and sensitive mobile PCBs. Multi-zone temperature regulation allows fine adjustment for different board materials and solder types. Conveyor synchronization ensures consistent dwell time, reducing thermal stress and improving joint reliability. This stable soldering environment integrates seamlessly with upstream placement and downstream inspection, maintaining uninterrupted flow across the Smart PCBA Production Line.
Inspection and Quality Verification
Inspection is embedded directly into the production flow to provide immediate visibility into assembly quality. Automated optical inspection systems verify placement accuracy, solder joint integrity, and polarity after reflow. Inspection data is linked to upstream processes, enabling fast corrective action and continuous process improvement. This closed-loop quality approach supports consistent output and helps manufacturers maintain high yield levels across different mobile PCBA products.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In the United States, I.C.T delivered an integrated SMT production line together with a conformal coating and curing line for a manufacturer producing aircraft seat USB charging modules. The project focused on establishing a controlled and traceable production environment suitable for aviation cabin electronics. Automated solder paste printing, high-precision placement platforms, angled transfer conveyors, stable reflow soldering, selective coating application, and controlled curing were combined into a unified workflow. I.C.T engineers supported on-site system setup and production preparation, enabling the customer to achieve consistent manufacturing performance for safety-critical electronic assemblies.
| Service and Training Support
I.C.T provides structured service and technical support to help customers operate their Smart Mobile PCBA Production Line effectively. Support activities focus on real production conditions, including process setup, equipment operation, and daily production coordination. Training emphasizes understanding manufacturing logic and automation interaction rather than isolated machine functions. Clear documentation and standardized operating guidelines are provided to support internal team development, enabling customers to maintain stable production and independently manage ongoing process optimization.
| Customer Feedback
Customers working with I.C.T frequently recognize the stability and practicality of delivered PCBA production solutions. Feedback highlights smooth line commissioning, predictable process behavior, and consistent output quality across different product batches. In aviation electronics applications such as aircraft seat USB power modules, manufacturers report improved control over soldering quality and inspection consistency. The Smart Mobile PCBA Production Line is valued for supporting reliable mass production without introducing unnecessary operational complexity.
| Certifications and Standards
I.C.T designs PCBA production solutions in alignment with widely recognized international manufacturing and quality standards. Equipment integration supports traceability, process control, and inspection compliance throughout the production flow. From solder paste printing through final inspection, each stage is configured to meet industry expectations for reliability and consistency. This standards-driven approach helps manufacturers achieve compliance while maintaining efficient, high-quality PCBA production operations.
| About I.C.T Company and Factory
I.C.T is a global provider of electronics manufacturing solutions, specializing in SMT, PCBA, assembly, inspection, and automation systems. With dedicated manufacturing facilities and an experienced engineering team, I.C.T supports customers across mobile electronics, lighting, aviation, and industrial sectors. The company focuses on delivering production-ready systems grounded in real factory experience. By emphasizing reliability, flexibility, and long-term partnership, I.C.T helps manufacturers build sustainable production capabilities that support future growth.
