English  |
I.C.T
| Quantity: | |
|---|---|
| LED Lamp Production Line
The LED Lamp Production Line is designed for manufacturers who want a reliable and economical way to produce LED products without investing in a fully automated factory. This solution fits well for customers evaluating a Semi-auto LED Lamp Production Line or a Best Price Semi-auto LED Production Line, where stable output and reasonable investment are both important. The line organizes printing, placement, soldering, and inspection into a smooth and easy-to-manage workflow. Instead of chasing extreme speed, the focus is on process stability, consistent quality, and long-term usability. For companies comparing different LED Production Line options, this configuration offers a practical and balanced manufacturing approach.
| Feature
SMT LED Line Structure and Production Flow
The LED Lamp Production Line is arranged as a coordinated production system rather than a group of separate machines. Each station is positioned to keep boards moving smoothly and to avoid unnecessary waiting between processes. The layout allows a combination of automated and manual operations, which makes the line flexible for different product types and output targets. This structure helps manufacturers control production rhythm more easily and reduce handling errors. By keeping the workflow simple and logical, the line supports stable daily operation and predictable output for LED lamp manufacturing.
Solder Paste Printing Section
The printing process is designed to provide consistent solder paste application for different LED PCB designs. Accurate stencil positioning and controlled printing parameters help ensure that paste volume remains stable from board to board. Operators can easily monitor the printing result and make timely adjustments before problems affect downstream processes. This stable printing foundation is especially important in semi-automatic production environments, where process reliability matters more than extreme speed. A dependable printing stage helps improve overall yield and reduces the risk of repeated rework.
Component Placement Process
The placement section focuses on steady accuracy and smooth material handling rather than only pursuing maximum speed. The machines are configured to handle common LED components efficiently, with vision systems ensuring correct positioning and orientation. Feeder arrangements are organized for easy material loading and changeover, which supports flexible production scheduling. This setup allows manufacturers to switch between different LED lamp models with minimal disruption while maintaining consistent assembly quality throughout daily production.
Reflow Soldering control
Reflow soldering is designed around stable temperature control and uniform heat distribution. Multi-zone heating allows gradual warming and cooling of the PCB, which helps protect LED components and ensures reliable solder joints. Conveyor speed and temperature profiles are matched to the overall production flow, reducing variations between batches. This controlled thermal process plays a key role in maintaining consistent product quality and lowering defect rates, especially in long-running LED lamp production.
Inspection and Quality Checking
Inspection is integrated into the production flow as a routine quality control step rather than only a final check. Automated or assisted visual inspection methods are used to verify component placement and soldering quality after reflow. The inspection results help operators quickly understand process trends and make adjustments before problems accumulate. By embedding quality checking into daily production, the line supports stable output and reduces the risk of large-scale rework in semi-automatic manufacturing environments.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered a complete SMT assembly line together with a conformal coating and curing solution to a customer in the United States producing aircraft seat USB charging modules. The production system combined printing, component placement, reflow soldering, inspection, coating, and curing into a unified workflow. This setup supported reliable manufacturing of electronics used in demanding cabin environments. With the help of I.C.T’s technical team, the customer established a stable production process that delivered consistent quality and dependable output for aviation electronics applications.
| Global Service and Training Support
I.C.T provides full service and training support focused on helping customers build stable and independent production capability. Support covers line setup, process coordination, and daily operation management. Training is based on real production scenarios, allowing operators and engineers to understand not only how each machine works, but also how the entire line operates as a system. This approach helps customers maintain smooth production, reduce operational risks, and gradually improve their internal manufacturing management level.
| Customer Feedback
Customers using LED lamp and electronics production lines from I.C.T often report improved production stability and clearer process control. Many appreciate the line’s balanced design, which avoids unnecessary complexity while still ensuring consistent quality. In applications such as aviation electronics, customers value the predictable workflow and reliable inspection results. Feedback frequently mentions easier daily management, fewer unexpected stops, and better overall visibility of the production process.
| Certifications and Standards
All production lines supplied by I.C.T are designed in accordance with international manufacturing and safety standards. Equipment integration, electrical systems, and process layouts follow structured guidelines to ensure stable and compliant operation. Quality control concepts are built into the line design to support traceability and consistent manufacturing results. This standards-oriented approach allows customers to operate their LED Lamp Production Line with confidence in both product quality and operational reliability.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and PCBA production solutions, serving customers in lighting, aviation, consumer electronics, and industrial manufacturing sectors. The company focuses on delivering practical, stable, and scalable production systems rather than purely theoretical automation concepts. With strong system integration capability and worldwide technical support resources, I.C.T helps manufacturers build production lines that support long-term growth, consistent quality, and efficient daily operation.
| LED Lamp Production Line
The LED Lamp Production Line is designed for manufacturers who want a reliable and economical way to produce LED products without investing in a fully automated factory. This solution fits well for customers evaluating a Semi-auto LED Lamp Production Line or a Best Price Semi-auto LED Production Line, where stable output and reasonable investment are both important. The line organizes printing, placement, soldering, and inspection into a smooth and easy-to-manage workflow. Instead of chasing extreme speed, the focus is on process stability, consistent quality, and long-term usability. For companies comparing different LED Production Line options, this configuration offers a practical and balanced manufacturing approach.
| Feature
SMT LED Line Structure and Production Flow
The LED Lamp Production Line is arranged as a coordinated production system rather than a group of separate machines. Each station is positioned to keep boards moving smoothly and to avoid unnecessary waiting between processes. The layout allows a combination of automated and manual operations, which makes the line flexible for different product types and output targets. This structure helps manufacturers control production rhythm more easily and reduce handling errors. By keeping the workflow simple and logical, the line supports stable daily operation and predictable output for LED lamp manufacturing.
Solder Paste Printing Section
The printing process is designed to provide consistent solder paste application for different LED PCB designs. Accurate stencil positioning and controlled printing parameters help ensure that paste volume remains stable from board to board. Operators can easily monitor the printing result and make timely adjustments before problems affect downstream processes. This stable printing foundation is especially important in semi-automatic production environments, where process reliability matters more than extreme speed. A dependable printing stage helps improve overall yield and reduces the risk of repeated rework.
Component Placement Process
The placement section focuses on steady accuracy and smooth material handling rather than only pursuing maximum speed. The machines are configured to handle common LED components efficiently, with vision systems ensuring correct positioning and orientation. Feeder arrangements are organized for easy material loading and changeover, which supports flexible production scheduling. This setup allows manufacturers to switch between different LED lamp models with minimal disruption while maintaining consistent assembly quality throughout daily production.
Reflow Soldering control
Reflow soldering is designed around stable temperature control and uniform heat distribution. Multi-zone heating allows gradual warming and cooling of the PCB, which helps protect LED components and ensures reliable solder joints. Conveyor speed and temperature profiles are matched to the overall production flow, reducing variations between batches. This controlled thermal process plays a key role in maintaining consistent product quality and lowering defect rates, especially in long-running LED lamp production.
Inspection and Quality Checking
Inspection is integrated into the production flow as a routine quality control step rather than only a final check. Automated or assisted visual inspection methods are used to verify component placement and soldering quality after reflow. The inspection results help operators quickly understand process trends and make adjustments before problems accumulate. By embedding quality checking into daily production, the line supports stable output and reduces the risk of large-scale rework in semi-automatic manufacturing environments.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered a complete SMT assembly line together with a conformal coating and curing solution to a customer in the United States producing aircraft seat USB charging modules. The production system combined printing, component placement, reflow soldering, inspection, coating, and curing into a unified workflow. This setup supported reliable manufacturing of electronics used in demanding cabin environments. With the help of I.C.T’s technical team, the customer established a stable production process that delivered consistent quality and dependable output for aviation electronics applications.
| Global Service and Training Support
I.C.T provides full service and training support focused on helping customers build stable and independent production capability. Support covers line setup, process coordination, and daily operation management. Training is based on real production scenarios, allowing operators and engineers to understand not only how each machine works, but also how the entire line operates as a system. This approach helps customers maintain smooth production, reduce operational risks, and gradually improve their internal manufacturing management level.
| Customer Feedback
Customers using LED lamp and electronics production lines from I.C.T often report improved production stability and clearer process control. Many appreciate the line’s balanced design, which avoids unnecessary complexity while still ensuring consistent quality. In applications such as aviation electronics, customers value the predictable workflow and reliable inspection results. Feedback frequently mentions easier daily management, fewer unexpected stops, and better overall visibility of the production process.
| Certifications and Standards
All production lines supplied by I.C.T are designed in accordance with international manufacturing and safety standards. Equipment integration, electrical systems, and process layouts follow structured guidelines to ensure stable and compliant operation. Quality control concepts are built into the line design to support traceability and consistent manufacturing results. This standards-oriented approach allows customers to operate their LED Lamp Production Line with confidence in both product quality and operational reliability.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and PCBA production solutions, serving customers in lighting, aviation, consumer electronics, and industrial manufacturing sectors. The company focuses on delivering practical, stable, and scalable production systems rather than purely theoretical automation concepts. With strong system integration capability and worldwide technical support resources, I.C.T helps manufacturers build production lines that support long-term growth, consistent quality, and efficient daily operation.
