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I.C.T | Automatic SMT PCB Test Machine AOI Machine

The pcb test machine aoi machine provides precise conformal coating checks for PCB assembly lines.
a. Detects defects in real time.
b. Uses AI for smart analysis.
c. Supports multiple board types.
d. Identifies small bubbles accurately.
e. Measures glue thickness effectively.
f. Enables remote debugging options.
g. Integrates with SMT processes seamlessly.
  • I.C.T-5146CW

  • I.C.T

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AOI Inspection Machine 101


I.C.T SMT AOI Coating Inspector


The pcb test machine aoi machine, model AI-5146C, excels in online inspection for conformal coatings on PCBs. It uses a high-precision color camera to capture images in real time and applies CNN algorithms to judge defects intelligently. This automatic pcb aoi machine locks coating borders automatically and identifies areas without halting production. It handles various issues like excessive or insufficient coating, air bubbles, and foreign objects. UV light sources make phosphorus-containing glues stand out clearly. Configurations support whole-board or double-side inspections, fitting SMT and DIP applications. Data traceability includes SPC alarms, log storage, and NG warnings for better quality control. Remote programming and centralized management boost operational efficiency. Overall, this pcb test machine aoi machine ensures reliable results in high-volume manufacturing environments, reducing false alarms and setup times significantly.


Feature


Deep Learning Algorithm

Deep Learning Algorithm-5146c


Our pcb test machine aoi machine leverages deep learning to optimize data and simplify programming tasks. It identifies components and solder joints with one click, cutting down on time and errors compared to traditional methods. The system auto-detects coating zones and creates matching shapes intelligently. Users can switch light sources to check SMT, DIP, or soldering defects easily. As an automatic pcb aoi machine, it accommodates multi-panel and mixed boards up to 510x460mm in size.


Bubble and Foreign Object Detection

Bubbles Inspection


The pcb test machine aoi machine employs specialized algorithms to spot bubbles as tiny as 0.05mm and foreign items like hair strands without manual input. It visualizes bubble values and provides glue width metrics, including averages, minima, and maxima, for standardized evaluations. Non-coated spots can be shielded with custom frames to prevent false positives and minimize rejudgments.


Flexible Programming and Configurations

Multiple Inspection Modes

Setup on the pcb test machine aoi machine is quick, needing just 10-15 minutes with flexible offline or online choices. Areas can be selected in any shape, with automatic ion checkboxes for coating decisions. Files from existing formats load directly, skipping repeated tweaks. Bad mark skipping and rotation identification at various angles add versatility.



Strong Inspection Capability

Flexible Procedures

Operating at 0.23 seconds per FOV, the pcb test machine aoi machine conducts checks without stopping board flow. UV and white lights offer clear defect views, handling large boards up to 690x460mm and weights to 3kg. Precision motion via AC servo drivers achieves 0.01mm accuracy.


Specification

Model I.C.T Coating Online AOI AI-5146C I.C.T Coating Online AOI AI-5146CW
FOV 15um@36*30mm(standard), 10um@24*20mm 15um@45x45mm,10um@40*30mm 21.5um@52.6*44mm(standard), 15um@36*30mm/12MP:10um@40*30mm 15um@60*45mm
Resolution 15um(Standard), 10um 21.5um(standard) /15um /10um
Camera Single side camera12M Dual side camera 5M
Inspection Speed 0.23sec/FOV
PCB Height Top:25mm, Bottom:80mm Top:75mm,Bottom:70mm
PCB Thickness 0.3 ~ 6.0mm
PCB Edge 3.0mm
PCB Warpage ±3.0mm
PCB Weight Max:10Kg
Conveyor Height 900±20mm
With Adjustment Manual&Auto
Conveyor Direction L ~R or R ~L
Power AC220 50/60Hz,5A
Rated power 380W 570W
Communication SMEMA
Weight 750Kg 890Kg

* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.



| Coating Line Equipment List

Coating Line Equipment List


Our PCBA Coating Line offers advanced tools for efficient and precise circuit board protection. The fully automated coating line includes a selective coating machine for accurate application, a curing oven for durable finishes, AOI for quality checks, a lift and flipper for smooth handling, and a conveyor system for seamless production.

This high-quality PCBA Coating Line ensures stable operation, reliable dustproof, waterproof, and explosion-proof coating, meeting diverse industry needs. With modular designs and global support from I.C.T, it enhances productivity for protective coating tasks.


3 Conformal Coating Line with Coating Machine 01


Product Name

Purpose in PCBA Coating Line

Coating Machine

Applies precise protective coatings to circuit boards for dustproof, waterproof, and explosion-proof protection.

Curing Oven

Hardens coatings with IR or UV light, ensuring durable and strong protection.

Conveyor

Transports circuit boards smoothly through the coating line for efficient processing.

Loader and Unloader

Provides and stores PCB for the production line, ensuring smooth input and output.

Conformal coating AOI

Inspects coating quality and detects defects to ensure high standards.


Customer Success Video


In a recent electronics manufacturing project, we installed a double-sided coating line with return conveyor for a client. The video demonstrates the entire workflow from elevator to unloader, featuring machines such as coating loader, coater, elevator, coating AOI, IR curing oven, selector conveyor, flipper, and unloader. The line includes bottom fixture return for efficient operations and barcode scanning across all stages. It automatically detects PCB top and bottom sides, loading the appropriate programs for production.




Service and Training Support


I.C.T delivers comprehensive services for the pcb test machine aoi machine, covering installation, maintenance, and ongoing support. Our team provides on-site setups and remote debugging to minimize downtime. Training sessions teach operation, programming, and troubleshooting in clear, practical ways. Global centers ensure fast responses to issues, with spare parts readily available.


Conformal Coating Line 203


| Customer Reviews


Customers often praise our engineers for their knowledge and rapid problem-solving during installations. They highlight the pcb test machine aoi machine for its accuracy and user-friendly design. Secure packaging and timely shipping prevent any damage in transit. Quick responses to queries strengthen partnerships and efficiency. Many note the robust build quality that withstands daily use. Service teams earn compliments for thorough training sessions.

Customer-Review-03


| Certifications and Standards


I.C.T holds essential certifications like CE, RoHS, ISO9001, and various patents for the pcb test machine aoi machine. These ensure compliance with global standards for safety and environmental protection. Rigorous testing processes verify performance and reliability. Patents cover innovative features in inspection technology.


I.C.T-Certificate-02


| About I.C.T Company and Our SMT Factory


I.C.T leads in SMT solutions with in-house R&D and manufacturing capabilities. Our team exceeds 89 members, driving rapid growth in recent years. We serve over 1600 customers across 72 countries worldwide.Factories implement strict inspection flows and robust quality management systems. This ensures consistent high standards in all products. Our vision as a cross-value platform emphasizes integrity, openness, and sharing.

I.C.T-Factory-and-Team-03



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