KE-3010A | JUKI SMT Line Chip PCB Mounter Machine

KE-3010A | JUKI SMT Line Chip PCB Mounter Machine

| High Speed Chip Shooter

The JUKI SMT Line Chip PCB Mounter Machine KE-3010A is designed for factories that need fast chip placement, stable running, and flexible SMT line production. It is a 7th generation modular placement machine from JUKI, made for improved production quality and easier line configuration. The machine uses a multi-nozzle laser head with six nozzles, helping it place several components efficiently during operation. It supports a hybrid feeder mix of electronic and mechanical feeders, with up to 160 dual-lane electronic 8 mm tape feeder positions. The maximum board size can reach 22 × 24 inches, which gives factories more room for different PCB projects. This model is suitable for high-mix and high-changeover production.

| JUKI Pick and Place Machine Model Features

High Speed Chip Placement

The JUKI SMT Line Chip PCB Mounter Machine focuses on chip placement speed and stable daily production. According to the product data, KE-3010A supports chip placement up to 23,500 CPH with laser centering, and 18,500 CPH under IPC9850 conditions. It is also suitable for IC placement with vision centering options. This speed level is useful for factories that produce control boards, consumer electronics, power modules, computer-related boards, and other PCB assemblies. In a real SMT line, chip placement speed must work together with printing, reflow soldering, and inspection. KE-3010A gives production teams a practical way to improve output while keeping placement quality under control.

Six-Nozzle Mounting Head

The KE-3010A uses a multi-nozzle head with six nozzles, allowing it to pick and place components efficiently. This structure helps improve machine movement efficiency because several components can be handled in one working cycle. For a JUKI KE-3010A Chip Mounter, the six-nozzle design is useful in high-speed chip mounting, especially when the board has many small SMD components. It can also center components on the fly, helping the machine maintain production speed while reducing placement errors. For factories that handle frequent product changes, this head structure supports smoother changeover and better adaptability. It is a simple idea, but in production, simple and stable usually wins.

High Accuracy Centering

KE-3010A supports high accuracy laser centering, helping the machine select a proper centering method based on component type, shape, size, and material. This is important because different components do not always behave the same during pickup and placement. Small chips, ICs, and special package shapes may need different recognition methods to keep placement stable. The machine can support laser recognition from 01005, or 0402 metric, up to 33.5 mm components, depending on configuration. For a JUKI SMT Chip Mounter Machine, accurate centering helps reduce skew, offset, missing placement, and later soldering problems. Better centering also supports more consistent AOI inspection results.

Strong Feeder Capacity

The KE-3010A supports up to 160 feeder positions when using 8 mm electronic double tape feeders. This is a key advantage for factories producing boards with many component types. More feeder capacity can reduce frequent material replacement and help operators prepare production more clearly. The machine also supports a hybrid feeder mix of electronic and mechanical feeders, making it easier to handle different job requirements. For an SMT Line PCB Mounter Machine, feeder planning has a direct effect on the whole production rhythm. When feeder setup is organized well, the SMT line can reduce waiting time, improve batch changeover, and support more stable production during high-mix manufacturing.

Flexible Production Design

KE-3010A is suitable for high-mix and high-changeover environments. It uses a single gantry and one head per gantry structure, which makes it practical for factories that need frequent product switching. The machine supports different component heights, including 6, 12, 20, and 25 mm options according to production needs. It can also support longer PWB sizes in the X axis as an option. For a High Speed Chip Shooter, this flexibility is important because production demand is never one-size-fits-all. Customers may start with one board type, then add new products later. KE-3010A gives them more space to adjust without rebuilding the whole SMT plan.

| Specification

| SMT Line Equipment List

| Customer Success Video

I.C.T provided technical support for a Customer in Uzbekistan who built a large electronics manufacturing factory for computer motherboards, SSDs, memory products, and related electronic products. From the early project stage to installation, debugging, and production testing, the I.C.T team worked closely with the Customer to help both SMT and DIP production lines run smoothly. The SMT line included an I.C.T-5151 stencil printer, four SMT placement machines, Lyra series reflow ovens, SPI, AOI, and PCB handling systems. The DIP line included a manual insertion line, JUKI odd-form insertion machine, I.C.T-Acrab350 wave soldering machine, and conveyor system. After testing, the Customer gave positive feedback on I.C.T service, response speed, and product quality.

| Service and Training Support

I.C.T provides service and training from the complete SMT production line perspective. Before a project starts, our team reviews product type, PCB size, component list, capacity target, workshop layout, material flow, power supply, air supply, and inspection requirements. After the line arrives, I.C.T engineers can support equipment positioning, line connection, software setup, process adjustment, trial production, and operator training. Training can cover solder paste printing, SPI checking, placement preparation, reflow profile setup, AOI operation, PCB handling, maintenance habits, and production changeover. This helps the Customer’s team understand how each process affects the next step, so the full SMT line can move from installation to stable production more smoothly.

| Customer Feedback

Customers often give positive feedback to I.C.T because our support covers the real production startup, not just equipment delivery. During overseas projects, Customers have praised our engineers for patient training, clear explanations, fast response, and practical problem-solving. They also value careful pre-shipment testing, strong export packaging, and continuous support after the line begins trial production. For a complete SMT line, a small issue in one process may affect printing quality, placement stability, soldering results, or inspection data. I.C.T keeps close communication during installation, testing, and early mass production. This helps Customers reduce risk, train operators faster, and build confidence in daily factory operation.

| Certifications and Standards

I.C.T controls quality from the full production line delivery process. Our SMT line solutions can support common certification requirements such as CE, RoHS, ISO9001, and related patent documents. These certificates help Customers review safety, manufacturing management, and quality control before confirming a project. Before shipment, I.C.T checks line equipment, accessories, electrical parts, machine appearance, software status, packing method, and delivery preparation. For overseas projects, strong packaging and stable pre-shipment testing are very important because the line must arrive safely and be ready for installation. This quality control process helps Customers start production with fewer problems and stronger confidence in the complete SMT manufacturing system.

| About I.C.T Company and Factory

I.C.T is a one-stop factory solution provider for SMT, DIP, coating, dispensing, soldering, inspection, and PCB handling production lines. We have our own R&D, production, engineering, and service teams, so we can support Customers from early planning to real factory operation. Over the years, I.C.T has grown quickly and served more than 1,700 Customers in over 80 countries. Our factory follows strict testing and quality management processes before delivery. For Customers building or upgrading an SMT line, I.C.T can provide line design, equipment matching, installation, training, production testing, and long-term technical support, helping electronics manufacturers move from project planning to stable mass production.