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KE-3010A | JUKI High-Speed SMT Chip Shooter

JUKI KE-3010A High Speed Chip Shooter
The KE3010 is a 7th generation modular placement machine from Juki and represents the latest leading-edge technology for improved flexibility and production quality.
  • KE-3010A

  • JUKI

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KE-3010A | JUKI High-Speed SMT Chip Shooter


Introduction


JUKI KE-3010



KE-3010A High Speed SMT Chip Shooter



~ 23,500CPH chip (Laser centering/Optimum)

~18,500CPH (Laser centering / IPC9850)

~9,000CPH IC(Vision centering/MNVC option)

~One multi-nozzle laser head (6 nozzles)

~From 0402(01005)to 33.5mm square components

~Supported PWB size: M/L size



Feature


JUKI SMT Chip Shooter


Continued Evolution of the KE Series


Chip 23,500CPH chip (Laser centering / Optimum)
18,500CPH (Laser centering / IPC9850)
IC 9,000CPH (Vision centering / MNVC option)


  • From 0402(01005) to 33.5mm square components

  • One multi-nozzle laser head (6 nozzles)

  • The use of electronic double tape feeders enables mounting of a maximum of 160 component types.

  • High-speed, on-the-fly vision centering
    (When using both high-resolution camera and MNVC. (option))

  • Longer sized PWB in X axis (option)


Specification


Board size M size (330×250mm) Yes
L size (410×360mm) Yes
L-Wide size (510×360mm) *1 Yes
XL size (610×560mm) Yes
Applicability to long PWB (M size)*2 650×250mm
Applicability to long PWB (L size)*2 800×360mm
Applicability to long PWB (L-Wide size)*2 1,010×360mm
Applicability to long PWB (XL size)*2 1,210×560mm
Component height 6mm 12mm
12mm 12mm
Component size Laser recognition 0402(01005) ~ 33.5mm
Vision recognition  3mm*3 ~ 33.5mm
1.0×0.5mm*4 ~ □20mm
Placement speed Optimum 23,500CPH
IPC9850 18,500CPH
IC *5 9,000CPH *6
Placement accuracy Laser recognition ±0.05 mm (±3σ)
Vision recognition ±0.04mm
Feeder inputs Max.160 in case of 8mm tape
(on a Electric double tape feeder)*7

*1 L-Wide size is optional
*2 Applicability to long PWB is optional.
*3 When using MNVC. (option)
*4 KE-3010A : When using both high-resolution camera and MNVC. (option)
*5 Effective tact : The IC placement speed indicates an estimated value obtained when the machine places 36 QFP (100 pins or more) or BGA components (256 balls or more) on a M size board. (CPH=number of components placed for one hour)
*6 Estimated value when using MNVC and picking up components simultaneous with all nozzles.
MNVC is option in the KE-3010A.
*7 When using Electric double tape feeder EF08HD.
* PWB size XL will be KE-3010



FAQ:


1. What is an SMT process?

The SMT (Surface Mount Technology) process is a method used in electronics manufacturing to assemble electronic circuits. In this process, electronic components with small, flat leads (surface mount devices or SMDs) are mounted directly onto the surface of a printed circuit board (PCB) using automated machines. SMT offers advantages such as smaller PCB size, higher component density, and automated assembly.


2. What is CPH in SMT?

CPH stands for "Components Per Hour" in the context of SMT (Surface Mount Technology). It is a measure of the production speed of a pick-and-place machine or assembly line. CPH indicates how many electronic components the machine can accurately place onto PCBs in one hour. Higher CPH values indicate faster and more efficient assembly processes.


3. How does an SMT pick and place machine work?

An SMT pick and place machine automates the process of accurately placing electronic components (such as resistors, capacitors, ICs, and more) onto printed circuit boards (PCBs). Here's how it works:

  • Vision Systems: The machine uses vision systems and cameras to identify fiducial marks and reference points on the PCB to ensure precise component placement.

Component Pickup: A robotic arm equipped with vacuum nozzles or grippers picks up components from reels, trays, or other feeders.

  • Placement: The machine places each component onto the PCB in its designated location based on the PCB design file.

  • Soldering: After placement, the PCB is typically passed through a reflow soldering oven or other soldering equipment to permanently attach the components to the board.

Inspection: Quality control systems may be used to inspect the solder joints and component placement accuracy.

  • Output: The completed PCBs are then ready for further assembly or testing.

This automated process ensures high-speed, high-precision, and consistent assembly of electronic circuits.


I.C.T - Our Company


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About I.C.T: 


I.C.T is a leading provider of factory planning solution. We have 3 wholly-owned factories, providing professional consultation and services for global customers. We have more than 22 years of eletronic overall solutions. We not only provide a complete set of equipment, but also provide full range of technical support and services, and give customers more reasonable professional advice. We help many customersv to set up factories in LED, TV, mobile phone, DVB, EMS and other indutries all over the world. We are to set up factories in LED, TV, mobile phone, DVB, EMS and other indutries all over the world. We are trustworthy.

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Exhibition


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For SMT Factory Setup, We Can Do for You:

1.  We Provide Full SMT Solution for You

2.  We Provide Core Technology With Our Equipments

3.  We Provide The Most Professional Tech Service

4.  We Have Wealthy Experience on SMT Factory Setup

5.  We Can Solve Any Question About SMT


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