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I.C.T | Bench Top Economical Operate Lead-free Wave Solder Machine

Lead-free Wave Solder Machine – the most economical wave solder machine in class.
a. Japanese Kuroda nozzle
b. Independent horizontal heating
c. 7kW normal power
d. Touch screen + PLC
e. 400mm conveyor
f. Optional nitrogen
g. Global on-site service
  • I.C.T-W2

  • I.C.T

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DIP Line 101


Lead-free Wave Solder Machine

 – Powerful yet Economical Wave Solder System 

I.C.T W-series Lead-free Wave Solder Machine is a mature Wave Solder Machine developed for medium and high-volume THT factories that need top quality at the lowest running cost. This Lead-free Wave Solder Machine uses Japanese Kuroda precision nozzle for ultra-uniform flux coating, fully independent horizontal heating zones for rock-solid temperature stability, and smart energy-saving design that keeps normal operation at only 7kW. Optional nitrogen protection and modular layout make it the most economical wave solder machine for automotive, energy meter and industrial control production. After years of proven performance in over 1600 factories, this Lead-free Wave Solder Machine has become the smartest Wave Solder System upgrade choice.


Feature

Ultra-Economical Flux System

1 Precise Spray System


Japanese Kuroda nozzle with adjustable atomizing area and pyramid filter produce a thin, perfect flux layer while cutting consumption by up to 60%. Digital flow meter and constant-pressure tank keep performance stable regardless of remaining flux – the real money-saving secret of this economical wave solder machine in daily THT production.


Rock-Solid Temperature Protection

2 Safe and Reliable Temperature Protection


Third-party independent over-temperature protection works together with PLC+PID closed-loop control to create unbreakable safety layers. Real-time monitoring and instant emergency stop protect operators and the whole Lead-free Wave Solder Machine even when temperature reaches 1.0 settings during non-stop operation.


Super-Efficient Heating Layout

3 High-Efficiency Heating Module


Completely independent horizontal heating zones with closed hot-air circulation and rectifier plates deliver perfectly balanced temperature across every board. Warm-up takes only about 15 minutes and normal power stays at 7kW – the most economical heating design among similar Wave Solder System.


DIP Line Equipment List


Model W4 W3 W2
Dimension:(mm) 4200X1250X1500 3600X1250X1500 2900X1160X1500
Weight(kg) Approx.1500kg Approx.1200kg Approx.790kg
Power Supply 3P5W,380/220V 50Hz 3P5W,380/220V 50Hz 3P5W,380/220V 50Hz
Startup Power 32kw 24kw 16kw
Operation Power 12kw 9kw 7kw
Control System PLC
Spray System
Transmission Method  Step motor
Spray Pressure 0.25Mpa--0.4Mpa
lux flow 10--100ml/min
Exhaust Diameter Φ200mm
Exhaust Capacity 25m3/min
Preheating System
Preheating Mode Hot air
Control Mode PID + SSR
Preheating Zone 4 3 2
Preheating Length 1800mm 1600mm 1200mm
Preheating Temp. (Room Temperature)-250°C
Warm-up Time(min) Approx.15min (setting 150°C)
Conveyor System
PCB Size:LxW(mm) Min:80x60mm; Max:400x300mm
Conveyor Speed 0-2000(mm/min)
Conveyor Height 750+/-20 (mm)
Finger Double hook claw (Standard)
Conveyor width control Manually
Conveyor Angle 4~7degree
Soldering System
Solder Pot style Mechanical Motor drive
Solder Pot Material Full Titanium (Standard FT)
Solder pot temperature 300°C
Solder pot capacity Lead-free 350kg Lead-free 300kg Lead-free 250kg
Other
Finger cleaning system Brush



DIP Line Equipment List

DIP Line Equipment List 01


Our DIP production line offers advanced tools for efficient and precise PCB assembly. The fully automated DIP line includes a DIP insertion line for accurate component placement, a wave loader for smooth PCB entry, a wave unloader for safe exit, and an assembly belt line for final checks. This high-quality PCB DIP production line ensures stable operation, reliable THT insertion, and cost-effective assembly, meeting diverse industry needs. With modular designs and global support from I.C.T, it boosts productivity for through-hole tasks.


2 DIP Line with DIP Machine 04


Product Name Purpose in DIP Line

Automatic Insert Machine

Automatically places components onto PCBs with precision for DIP production line.

Wave Soldering Machine

Melts solder to form solid joints on PCBs during THT plug-in process.

Selective Soldering Machine

Applies solder selectively to specific areas for accurate THT assembly

Post-wave Inline AOI

Inspects solder joints and placement defects on DIP assembled PCB.

X-ray

Checks internal solder quality and hidden defects in THT components.

ICT Tester

Tests electrical performance and connectivity of assembled PCB.

Belt Assembly Line

Transports PCBs smoothly through the DIP line for efficient assembly and inspection.


Customer Success Video


A smart meter manufacturer in Uruguay purchased two complete production lines from I.C.T – one full SMT line and one DIP line. The SMT line includes loader, mounter 471/481, Lyra622, AOI and corner conveyor; the DIP line features W2 Lead-free Wave Solder Machine, multiple connecting tables, magazine belt line, roller conveyor and bullseye workstations. We dispatched two experienced engineers to the customer’s factory in Uruguay. Within two weeks they finished all equipment unloading, positioning, power connection, parameter setting and operator training. Both lines passed acceptance testing on the first run with zero defects. The customer quickly reached full production capacity and expressed high satisfaction with our one-stop delivery and on-site commissioning service. This project has become a classic full-line delivery case in Latin America.



Expert Services and Training


From the first day of contact, I.C.T assigns a dedicated project manager to every Lead-free Wave Solder Machine order. We handle complete line planning, factory layout drawing, on-site commissioning, 15-day operator training and lifetime spare parts supply. Our 8 overseas offices and local warehouses guarantee parts arrive within 48 hours worldwide – true zero-risk ownership for your Wave Solder System.


Wave Soldering Machine 203


| Customer Praise


Factory owners keep telling us the Lead-free Wave Solder Machine is “the most economical wave solder machine we ever bought”. They love how electricity bills dropped by 40-50%, how easy the touch-screen makes daily work, how strong the wooden export crate survives ocean shipping, and how our engineers solve problems in hours instead of days.


Customer-Review-05


| Quality Certifications


All I.C.T Lead-free Wave Solder Machines come with full CE, CCC, UL, RoHS and ISO9001 certificates plus multiple invention patents for the energy-saving heating and flux system. These certifications prove our Wave Solder Machine meets the highest global standards for safety, environment and performance.


I.C.T-Certificate-03


| About I.C.T Company and Factory


Since 2012, I.C.T has grown from a small workshop to a 12,000㎡ modern factory in Dongguan with 89 staff and 20 senior engineers. We design and build every Lead-free Wave Solder Machine in-house, control every component quality, and ship to over 1600 customers in 72 countries. With 8 overseas offices, local warehouses and 24-hour flying engineers, we are the only Chinese brand that truly offers “global localization” service for economical wave solder machine users worldwide.

I.C.T-Factory-and-Team-02

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