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I.C.T
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| Dual-Platform Screw Fastening Station
The double platform screw robot is designed for assembly work where one operator needs better loading rhythm and less machine idle time. The machine includes two main parts: an electric screwdriver and an automatic screw feeder. While the screwdriver works on one platform, the operator can prepare the next product on the other platform. After one screw is locked, the feeder sends the next screw automatically, helping the process continue without repeated manual screw picking. This structure is suitable for PCB modules, LED products, plastic housings, control parts, small instruments, and other products with repeated screw positions.
| Feature of Automatic Screwing Robot
Easy Programming
A single fixture station often creates waiting time. The operator loads the product, waits for fastening, removes the product, and then starts again. A double platform screw robot changes this rhythm by allowing loading and fastening to happen in a more balanced way. One platform can be under the screwdriver, while the other platform is prepared for the next cycle. This is useful for factories that assemble many similar parts during one shift. For an adsorption double platform screw robot, product holding and screw locking can work together to support a smoother station flow.
Screw quality is not only about the screwdriver. The product must stay flat, stable, and properly positioned before the driver moves down. I.C.T can design fixtures based on the Customer’s product shape, screw hole layout, loading direction, and support points. Some products need positioning pins, some need side blocks, and some may need adsorption support. When the fixture is designed well, the double platform screw robot can repeat the same fastening route with fewer position changes. This is especially useful for small electronics, lighting parts, and robotics instrument like screw assembly applications.
Small screws can slow down an assembly station because they are easy to drop, mix, or place incorrectly. The screw feeder helps reduce this problem by preparing screws for the driver during each cycle. The operator does not need to pick every screw by hand before fastening. This makes the station cleaner and helps the worker focus on product loading, fixture checking, and finished part removal. A screw dispensing robot may focus on material placement, but for screw assembly, stable screw supply and driver movement are the key parts of daily production control.
The double platform screw robot supports touch panel operation and handheld teaching programming. Operators can teach screw points, save product programs, and reuse them later when the same product returns to production. The system can store up to 999 programs, which helps factories handle different models without setting every screw point again from the beginning. Alarm support can also remind operators when abnormal screw conditions happen. For screw racking robots or other repeated assembly stations, clear program control helps reduce training pressure and keeps production steps easier to follow.
| Automatic Screwing Robot Specification
| Item | I.C.T-SCR300 | I.C.T-SCR540 | I.C.T-SCR640 |
|---|---|---|---|
| Max. Range Size | 300 × 300 mm, Z: 80 mm | 500 × 400 mm, Z: 80 mm | 600 × 400 mm, Z: 80 mm |
| Head Number | 1 | 1 | 2 |
| Platform Number | 1 | 2 | 2 |
| Max Move Speed | X/Y axis: 600 mm/s, Z axis: 400 mm/s | X/Y axis: 600 mm/s, Z axis: 400 mm/s | X/Y axis: 600 mm/s, Z axis: 400 mm/s |
| Screwdriver | SD / KILEWS / HIOS | SD / KILEWS / HIOS | SD / KILEWS / HIOS |
| Screw Feeding | Pick and Place, Magnetic | Pick and Place, Magnetic | Pick and Place, Magnetic |
| Alarm System | Stripped Alarm | Stripped Alarm | Stripped Alarm |
| Repeat Accuracy | ±0.02 mm | ±0.02 mm | ±0.02 mm |
| Memory | 999 Programs | 999 Programs | 999 Programs |
| Programming | Traction Teaching Program | Traction Teaching Program | Traction Teaching Program |
| Driving Mode | Closed-loop Motor | Closed-loop Motor | Closed-loop Motor |
| Control Mode | Demonstrator + Touch Panel | Demonstrator + Touch Panel | Demonstrator + Touch Panel |
| Air Pressure | 4.5–6 kg/cm² | 4.5–6 kg/cm² | 4.5–6 kg/cm² |
| Power Supply | AC 220 ±10%, 50/60 Hz; AC 110V optional | AC 220 ±10%, 50/60 Hz; AC 110V optional | AC 220 ±10%, 50/60 Hz; AC 110V optional |
| Dimension | 670 × 540 × 690 mm | 670 × 590 × 690 mm | 1010 × 730 × 690 mm |
| Weight | Approx. 70 kg | Approx. 90 kg | Approx. 130 kg |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
| DIP Line Equipment List
A full DIP line is used to complete through-hole component assembly after SMT production. It can include manual insertion conveyors, automatic insertion machines, wave soldering machines, selective soldering machines, DIP AOI, soldering robots, PCB loaders, unloaders, cooling conveyors, and other handling machines. These machines are arranged around insertion, soldering, inspection, board transfer, cooling, and process control. I.C.T plans DIP lines according to PCB size, component type, output target, operator arrangement, and factory space. A clear DIP line layout helps reduce unnecessary handling, keeps each process connected, and makes production easier to manage during batch manufacturing.
| Product Name | Purpose in DIP Line |
|---|---|
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Board input machine and board output machine | |
| DIP Peripheral | Peripheral products of DIP production line |
| Customer Success Video
In April 2026, an I.C.T engineer traveled to Portugal to complete on-site installation and training for a full SMT production line used in automotive electronics. The Customer’s products included car lighting boards and control system PCBAs, so the project required stable line setup, correct machine adjustment, and clear operator training. During the service, our engineer supported equipment positioning, line connection, operation checks, parameter guidance, and early production startup. The Customer gave positive feedback on both the equipment and the training process. They said the installation was smooth and the guidance was easy to understand. This project shows how I.C.T helps Customers turn delivered machines into working production capacity.
| Professional Training & Support
I.C.T supports Customers from the first technical discussion to daily factory use. Before recommending equipment, our team can review product size, screw type, assembly direction, fixture needs, output target, and production layout. For single equipment or complete line projects, we can support machine selection, fixture discussion, factory layout, process connection, and utility preparation. After delivery, I.C.T engineers can provide on-site installation and training when required. Training covers startup, program teaching, platform loading, screw feeding checks, alarm handling, maintenance, and basic troubleshooting. For a double platform screw robot or a full line project, our goal is to help the Customer’s operators work independently and reduce production mistakes.
| Customer Praise
Customers often give positive feedback on I.C.T engineers, equipment stability, packing quality, and fast technical response. During overseas service, our engineers explain machine operation with clear steps, so local teams can learn faster. Customers also value our export packaging, including moisture protection, shock protection, wooden cases, and strong machine fixing for long-distance shipment. After installation, if questions appear, I.C.T supports Customers through messages, video calls, and remote guidance. Fast response helps small issues get solved before they affect production, which is exactly what factory teams care about.
| Our Certification
I.C.T supports production line projects with CE, RoHS, ISO9001, and related patents, depending on machine type and project scope. These certificates reflect our attention to safety, environmental requirements, quality management, and technical development. Our factory also follows internal inspection steps before shipment. Machines are checked through mechanical assembly review, electrical inspection, function testing, and packing confirmation. This process helps reduce installation risk and supports stable long-term use for electronics manufacturers building SMT, DIP, assembly, and complete factory production lines.
| About Us and Factory
I.C.T is a manufacturer and full factory solution provider for electronics manufacturing. We have our own R&D, production, engineering, sales, and service teams, and we have grown through many international projects. I.C.T serves Customers in automotive electronics, LED products, consumer electronics, communication devices, industrial control, power electronics, and other fields. Our factory follows strict production and testing procedures from design to shipment. Each project is handled with practical equipment selection, process review, quality inspection, and long-term technical support. I.C.T helps Customers build production capacity step by step with reliable equipment and real factory service.
