English  |
XC-3100
I.C.T
X-ray Components Counter
| Quantity: | |
|---|---|
X-ray imaging and AI algorithms enable accurate counting of each component, including ultra-small parts. The system reduces miscounts, improves pick and place feed accuracy, and ensures stable supply of SMD components for production lines.
Four trays can operate concurrently, allowing multiple reels to be counted at once. Adjustable tray positions support various reel sizes and batch operations, improving efficiency and reducing operator workload on high-volume SMT lines.
The counter supports both counting directions, enabling flexibility when reels are reloaded or reversed. This feature ensures accurate inventory, prevents misplacement, and maintains continuous workflow across multiple SMT production stages.
Operators can set counting speed and batch profiles to match production requirements. Optional barcode and printer modules enable full traceability and MES/ERP integration, facilitating inventory management and workflow monitoring for high-throughput PCB assembly.
Component Counting System
Apply the AI-optimized counting algorithm to realize spot inspection of various materials: standard SMD, dicing tape, JEDEC/Matrix tray, MELF, Aluminum Caps, Soic, To, BGA/CPU, Tantal, filter and other parts. Four material pallets can be counted at the same time, and it only takes 8 seconds to complete, which shortens the counting time of parts pallets, automatically uploads data to the cloud, regularly updates the database, and links with the factory ERP/MES system, greatly saving time and cost. Easy to manage.
| Specifications
| Model | XC-3100 |
| Tube Type | Closed Tube |
| Spatial Resolution | 30μm |
| Tube Voltage | 50kv |
| Tube Current | 1000μA |
| Image Capture Method | Flat panel digital imaging |
| Imaging Accuracy | 139μm |
| Image Size | 430*430mm |
| Resolution | 3072*3072px |
| Pixel Accuracy | ≤2μm |
| Imaging Speed | 5 EDS/s |
| Reading Pixels | 20 million/inch |
| False Positive Rate (0201) | ≤0.01% |
| Accuracy | 99.99% (0201) |
| Power | AC110-220V, 50-60HZ, 1200W |
| Dimension (with printer) | 950*1460*1960mm |
| Weight | 450kg |
| SMT Line Equipment List
A modern electronics factory relies on a fully integrated production line to maintain efficiency and product quality. I.C.T provides complete SMT, DIP, and coating solutions, connecting loaders, placement machines, reflow ovens, wave soldering, selective soldering, AOI inspection, and coating systems into a unified workflow. Real-time coordination between equipment ensures smooth PCB transfer, optimized production speed, and minimal downtime. By designing the line holistically, factories can improve yield, maintain consistent quality, and achieve scalable operations for multiple product types, supporting high-volume electronics manufacturing with reliable, repeatable performance.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
Recently, I.C.T successfully delivered a full SMT production line and a coating line to a U.S. Customer. Engineers provided onsite installation and operator training at the Customer’s factory. The Customer’s product was USB charging modules for aircraft seating systems. The SMD X-Ray Reel Component Counting Machine ensured accurate counting of all SMD components feeding pick and place machines, maintaining continuous production. Multi-tray operation and AI-assisted detection allowed high throughput and repeatable aerospace-grade quality, while engineers guided setup and workflow integration.
| Service and Training Support
Integrating component counting with the full production line enables accurate material tracking, synchronized equipment operation, and reduced downtime. Real-time data allows operators to prioritize reels, balance workloads, and maintain steady throughput. By considering the complete SMT, DIP, and coating workflow, factories can maximize line efficiency, reduce errors, and ensure consistent PCB assembly across multiple parallel production stages.
| Customer Feedback
The X-Ray counting system supports coordinated management of multiple pick and place lines. Component availability is automatically synchronized with placement machines, reducing bottlenecks and minimizing idle time. Adjustable trays and counting speeds allow manufacturers to manage varied reel sizes efficiently, enabling higher throughput while maintaining reliable production standards across all lines.
| Certifications and Standards
Each reel and component is verified through AI-assisted X-ray inspection. Coupled with barcode and ERP/MES integration, the system provides complete traceability and audit capability. Accurate counting prevents overfeeding or shortages, reduces waste, and ensures consistent quality in PCB assembly. Integrated monitoring across all SMT lines enables managers to detect and correct deviations promptly, maintaining high standards throughout production.
| About I.C.T Company and Factory
I.C.T has over 25 years of experience delivering electronics manufacturing solutions, including SMT, DIP, Coating, Robotics, Assembly, and peripheral equipment. With dedicated R&D, production, and engineering teams, I.C.T supports customers from factory planning, equipment supply, installation, training, and process optimization. Serving more than 1,600 customers in 72 countries, I.C.T helps manufacturers implement high-accuracy, efficient, and reliable production systems across complete SMT lines.
