English  |
XC-3100
I.C.T
Automatic SMD X Ray Counter
| Quantity: | |
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The counter uses X-ray imaging combined with AI algorithms to detect and count all SMD components accurately. Real-time analysis prevents miscounts, ensures reliable feeding to pick and place machines, and maintains stable production output.
Four trays operate concurrently, allowing multiple reels to be counted at once. Adjustable tray spacing accommodates various reel sizes and batch quantities, reducing manual handling and improving throughput for high-volume SMT lines.
The system supports forward and reverse counting for flexible reel management during reloading or repositioning. Accurate inventory is maintained, errors are minimized, and continuous production flow is preserved across multiple pick and place lines.
Operators can configure counting speed and batch profiles according to production needs. Optional barcode and printer modules integrate with MES/ERP systems to provide traceable inventory data and assist in production planning and workflow monitoring.
Component Counting System
Apply the AI-optimized counting algorithm to realize spot inspection of various materials: standard SMD, dicing tape, JEDEC/Matrix tray, MELF, Aluminum Caps, Soic, To, BGA/CPU, Tantal, filter and other parts. Four material pallets can be counted at the same time, and it only takes 8 seconds to complete, which shortens the counting time of parts pallets, automatically uploads data to the cloud, regularly updates the database, and links with the factory ERP/MES system, greatly saving time and cost. Easy to manage.
| Specifications
| Model | XC-3100 |
| Tube Type | Closed Tube |
| Spatial Resolution | 30μm |
| Tube Voltage | 50kv |
| Tube Current | 1000μA |
| Image Capture Method | Flat panel digital imaging |
| Imaging Accuracy | 139μm |
| Image Size | 430*430mm |
| Resolution | 3072*3072px |
| Pixel Accuracy | ≤2μm |
| Imaging Speed | 5 EDS/s |
| Reading Pixels | 20 million/inch |
| False Positive Rate (0201) | ≤0.01% |
| Accuracy | 99.99% (0201) |
| Power | AC110-220V, 50-60HZ, 1200W |
| Dimension (with printer) | 950*1460*1960mm |
| Weight | 450kg |
| SMT Line Equipment List
Efficient production requires a fully coordinated workflow across SMT, DIP, and coating lines. I.C.T provides complete solutions integrating loaders, placement machines, reflow ovens, wave and selective soldering, AOI, and coating systems. Real-time material flow and equipment synchronization improve throughput and minimize downtime. By managing the entire line holistically, factories can maintain consistent quality, reduce errors, and scale operations effectively across multiple product types.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
Recently, I.C.T delivered a full SMT line and a coating line to a U.S. Customer. Our engineers provided onsite installation and training. The Customer’s product was USB charging modules for aircraft seating systems. Multi-tray AI X-ray counting ensured accurate component delivery to pick and place machines. Integration with the production line enabled high-throughput assembly with repeatable aerospace-grade quality while maintaining smooth operations.
| Service and Training Support
The X-ray counting system supports material flow across the entire SMT, DIP, and coating line. By synchronizing component availability with feeders and placement machines, the system reduces bottlenecks, maintains continuous PCB assembly, and optimizes operational efficiency. Automated tracking and real-time monitoring help factories keep multiple parallel production lines running efficiently and reliably.
| Customer Feedback
Integrating the X-ray counter across several production lines allows operators to allocate components dynamically according to real-time requirements. This reduces idle time, prevents shortages or overfeeding, and maintains consistent throughput. Centralized monitoring ensures smooth material flow across SMT lines, improving productivity and maintaining assembly quality.
| Certifications and Standards
Every reel and component is verified using AI-assisted X-ray detection. Integration with barcode and ERP/MES systems ensures traceable inventory and audit compliance. Accurate counting reduces assembly errors, prevents material waste, and guarantees repeatable production quality across multiple SMT production lines.
| About I.C.T Company and Factory
I.C.T provides electronics manufacturing solutions with over 25 years of experience, including SMT, DIP, Coating, Assembly, Robotics, and peripheral equipment. With independent R&D, production, and engineering teams, I.C.T supports customers from planning, equipment supply, installation, training, to process optimization. Serving more than 1,600 customers across 72 countries, I.C.T helps manufacturers implement high-accuracy, efficient, and reliable production systems across entire SMT lines.
