English  |
ISS-2000
I.C.T
Smd Reel Storage System
| Quantity: | |
|---|---|
Batch Work Tasks
In busy production environments, material preparation often involves multiple reels for different production orders. The system supports batch processing of storage and retrieval tasks, allowing operators to handle several component requirements in a more efficient sequence.
This working method reduces repeated manual movement and improves preparation speed when production schedules change frequently. By organizing reel operations in advance, factories can shorten waiting time before assembly and improve overall warehouse productivity.
The batch task function is especially valuable for manufacturers managing large quantities of SMD reels across multiple production programs.
Dedicated Platform
The dedicated platform is designed to provide stable support during reel storage and movement. Each reel position is controlled accurately to maintain smooth transportation and reliable handling performance.
A stable platform structure helps reduce risks caused by improper placement or movement during operation. It also improves the consistency of daily material management by creating a more controlled storage environment.
For factories requiring reliable SMD Reel Storage and Management, the platform design provides a practical foundation for safer and more efficient component handling.
Built-in Code Scanner
The built-in code scanner improves material identification by automatically collecting reel information during storage and retrieval operations. Operators can confirm component data quickly without relying on manual recording methods.
This digital identification process helps reduce errors caused by incorrect information entry and improves inventory accuracy. Production teams can better understand material status, locate components faster, and maintain clearer records throughout the manufacturing process.
The scanning function supports more transparent material management and helps factories establish a stronger connection between storage operations and production planning.
Temperature and Humidity Control
SMD components may require controlled storage conditions to maintain reliability before assembly. The system provides temperature and humidity monitoring functions to help factories maintain a suitable storage environment.
By monitoring environmental conditions in real time, operators can identify potential storage risks and take preventive actions when necessary. This helps protect sensitive components from moisture-related issues and supports stable production preparation.
The environmental management capability adds an additional layer of protection for component storage and improves overall material handling reliability.
| Model | Intelligent Storage System | |||
| Max reel size (Depending on Configuration) | Reel height | 7” small | 13" wide | 15" Wide |
| 8mm | ok | ok | ok | |
| 12mm | ok | ok | ok | |
| 16mm | ok | ok | ok | |
| 24mm | ok | ok | ok | |
| 32mm | - | ok | ok | |
| 44mm(Option) | - | ok | ok | |
| Max reel weight | 2.0 Kg | |||
| Max reel loading/unloading at once cycle | 35 (Small Configuration) / 25 (Standard & Mixed Configuration) / 8 (Wide) | |||
| Max possible machines to connect | 99 *External server PC is required for 4 or more machines connected. | |||
| Average time for unloading | 15” seconds | |||
| Network | Ethernet LAN | |||
| Display | LCD touch screen | |||
| Operation system | Windows 10 pro | |||
| Power capacity | 1500 VA Standard with dehumidifier | |||
| Power supply | Single phase 110/230V (± 5%), 50/60Hz | |||
| Dimensions (Excluding tower signal) | Standard (with dehumidifiers) | 2715*1620*2450mm | ||
| With extension | 2715*1620*3200mm | |||
| Weight | Standard | 1565Kg | ||
| Extension | 417Kg | |||
* Customized mode please contact I.C.T Team.
| SMT Line Equipment List
A successful electronics factory depends on the coordination of multiple manufacturing processes rather than individual equipment alone. I.C.T provides complete SMT, DIP, and coating production solutions based on customer products, production capacity, and future expansion plans.
The solution covers factory layout planning, production line configuration, process connection, equipment integration, and technical support. By combining assembly, soldering, inspection, and coating processes into one coordinated manufacturing system, customers can improve production efficiency and create a more flexible factory structure.
I.C.T focuses on helping manufacturers establish stable production capabilities that support long-term business development.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
Recently, I.C.T successfully completed a complete production line project for a customer in Kazakhstan focused on power supply manufacturing.
The project included a fully automated SMT production line and a DIP insertion line. The SMT section was equipped with a loader, full-auto printer, reflow oven, conveyors, and offline AOI machine to support the customer's production requirements.
After equipment delivery, I.C.T engineers Andy and Billy traveled to the customer factory to complete installation, commissioning, and operator training. Following successful project completion, the customer shared positive feedback regarding machine quality, competitive pricing, and the professional support received during the entire implementation process.
| Service and Training Support
I.C.T provides complete technical support from project preparation to stable production operation. Before delivery, engineering teams work closely with customers to confirm technical requirements and prepare suitable implementation plans.
During onsite service, experienced engineers provide installation assistance, commissioning support, and practical operator training. Customer teams receive guidance on equipment operation, maintenance procedures, and daily production management.
After production begins, I.C.T continues providing technical assistance through remote communication and professional consultation, helping customers maintain reliable operation throughout the equipment lifecycle.
| Customer Feedback
Customer satisfaction comes from both reliable manufacturing solutions and effective project cooperation. I.C.T focuses on understanding customer requirements and providing practical support throughout every stage of implementation.
During the Kazakhstan power supply project, the customer appreciated the delivered production line quality and recognized the support provided by engineers Andy and Billy during installation and training.
The positive feedback reflects the value of combining professional engineering experience with complete manufacturing solutions, helping customers achieve successful production results and build long-term partnerships.
| Certifications and Standards
I.C.T applies strict quality control throughout the complete project process, including engineering design, manufacturing, inspection, testing, and final delivery.
Before shipment, professional teams conduct detailed verification to ensure system performance meets customer requirements. Continuous improvement of manufacturing procedures and engineering standards helps reduce production risks and improve long-term reliability.
Through systematic quality management, I.C.T supports customers in industries that require stable, consistent, and dependable electronics manufacturing solutions.
| About I.C.T Company and Factory
I.C.T specializes in complete electronics manufacturing solutions covering SMT, DIP, coating, automation, and smart factory applications.
With experienced engineering teams, professional manufacturing capabilities, and global project experience, I.C.T supports customers from initial factory planning and solution design to installation, training, and long-term technical service.
By combining manufacturing expertise with intelligent production concepts, I.C.T helps electronics manufacturers build efficient, flexible, and scalable production environments prepared for future growth.
