English  |
I.C.T-W2
I.C.T
| Quantity: | |
|---|---|
| THT Insertion Machine – Core Lead-free Wave Soldering for THT line
I.C.T W-series THT Insertion Machine is the essential Lead-free Wave Soldering equipment for modern DIP and THT production lines. This THT machine uses Japanese Kuroda precision nozzle for accurate flux spray, fully independent horizontal heating zones for stable temperature curve, and smart energy-saving design to run at only 7kW. Optional nitrogen protection ensures oxide-free joints. Perfectly matched with upstream THT insertion equipment, this THT Insertion Machine has become the first choice for factories building high-efficiency wave soldering machine lines.
| Feature
Japanese Kuroda nozzle with adjustable atomizing area and pyramid filter deliver uniform, low-waste flux coating every cycle. Digital flow meter and constant pressure tank keep flux stable regardless of remaining volume – essential for THT Insertion Machine in continuous Lead-free Wave Soldering.
Third-party independent over-temperature protection plus PLC+PID closed-loop control provide complete safety backup. Real-time monitoring and instant emergency stop safeguard operators and equipment during 24-hour THT machine operation.
Fully independent horizontal heating zones with closed hot-air path and rectifier plates guarantee perfectly even temperature across every board. Warm-up takes only about 15 minutes and normal power stays at 7kW – the most efficient heating for wave soldering machine in THT line.
| DIP Line Equipment List
| Model | W4 | W3 | W2 |
| Dimension:(mm) | 4200X1250X1500 | 3600X1250X1500 | 2900X1160X1500 |
| Weight(kg) | Approx.1500kg | Approx.1200kg | Approx.790kg |
| Power Supply | 3P5W,380/220V 50Hz | 3P5W,380/220V 50Hz | 3P5W,380/220V 50Hz |
| Startup Power | 32kw | 24kw | 16kw |
| Operation Power | 12kw | 9kw | 7kw |
| Control System | PLC | ||
| Spray System | |||
| Transmission Method | Step motor | ||
| Spray Pressure | 0.25Mpa--0.4Mpa | ||
| lux flow | 10--100ml/min | ||
| Exhaust Diameter | Φ200mm | ||
| Exhaust Capacity | 25m3/min | ||
| Preheating System | |||
| Preheating Mode | Hot air | ||
| Control Mode | PID + SSR | ||
| Preheating Zone | 4 | 3 | 2 |
| Preheating Length | 1800mm | 1600mm | 1200mm |
| Preheating Temp. | (Room Temperature)-250°C | ||
| Warm-up Time(min) | Approx.15min (setting 150°C) | ||
| Conveyor System | |||
| PCB Size:LxW(mm) | Min:80x60mm; Max:400x300mm | ||
| Conveyor Speed | 0-2000(mm/min) | ||
| Conveyor Height | 750+/-20 (mm) | ||
| Finger | Double hook claw (Standard) | ||
| Conveyor width control | Manually | ||
| Conveyor Angle | 4~7degree | ||
| Soldering System | |||
| Solder Pot style | Mechanical Motor drive | ||
| Solder Pot Material | Full Titanium (Standard FT) | ||
| Solder pot temperature | 300°C | ||
| Solder pot capacity | Lead-free 350kg | Lead-free 300kg | Lead-free 250kg |
| Other | |||
| Finger cleaning system | Brush | ||
| DIP Line Equipment List
Our DIP production line offers advanced tools for efficient and precise PCB assembly. The fully automated DIP line includes a DIP insertion line for accurate component placement, a wave loader for smooth PCB entry, a wave unloader for safe exit, and an assembly belt line for final checks. This high-quality PCB DIP production line ensures stable operation, reliable THT insertion, and cost-effective assembly, meeting diverse industry needs. With modular designs and global support from I.C.T, it boosts productivity for through-hole tasks.
| Customer Success Video
In Uruguay, a major smart meter manufacturer chose our W-series THT Insertion Machine to upgrade their DIP line. Our engineers arrived within one week for complete installation and 3-day intensive training. After commissioning, the machine delivered perfect lead-free soldering with only 7kW power and zero defects on complex boards. The factory shared a video showing seamless integration with their wave soldering machine and praised our rapid global support.
| Expert Services and Training
I.C.T provides true one-stop service for every THT Insertion Machine: free professional line layout, fast global delivery, on-site commissioning by experienced engineers, comprehensive operator training, 2-year warranty and lifetime spare parts supply. Our 8 overseas offices and 20 engineers guarantee response within 24 hours anywhere in the world.
| Customer Praise
Thanks to I.C.T’s complete one-stop solution—from demand analysis and line design to equipment installation and long-term process optimization—customers enjoy smooth production upgrades without any risk. With 8 global branches providing 24-hour technical support and factory-direct pricing, factories worldwide express full satisfaction and continue placing repeat orders for our wave soldering machine and THT machine series.
| Quality Certifications
Every I.C.T THT Insertion Machine carries CE, RoHS, ISO9001, CCC certifications and multiple invention patents. All key components from Schneider, Delta, AIRTAC meet UL standard, fully satisfying export requirements for Europe, America and Asia.
| About I.C.T Company and Factory
I.C.T is a full SMT & DIP factory solution provider with over 25 years of experience and 12,000㎡ modern factory in Dongguan. Following our “Cross Value” philosophy and “Zero Risk” promise, we help customers build world-class production systems from 0 to 1. With 89 staff including 20 senior engineers, 8 global branches and service to more than 1600 customers in 72 countries, we deliver complete solutions covering demand analysis, turn-key line design, equipment manufacturing, training and lifetime support – your most reliable partner in electronic manufacturing.
| THT Insertion Machine – Core Lead-free Wave Soldering for THT line
I.C.T W-series THT Insertion Machine is the essential Lead-free Wave Soldering equipment for modern DIP and THT production lines. This THT machine uses Japanese Kuroda precision nozzle for accurate flux spray, fully independent horizontal heating zones for stable temperature curve, and smart energy-saving design to run at only 7kW. Optional nitrogen protection ensures oxide-free joints. Perfectly matched with upstream THT insertion equipment, this THT Insertion Machine has become the first choice for factories building high-efficiency wave soldering machine lines.
| Feature
Japanese Kuroda nozzle with adjustable atomizing area and pyramid filter deliver uniform, low-waste flux coating every cycle. Digital flow meter and constant pressure tank keep flux stable regardless of remaining volume – essential for THT Insertion Machine in continuous Lead-free Wave Soldering.
Third-party independent over-temperature protection plus PLC+PID closed-loop control provide complete safety backup. Real-time monitoring and instant emergency stop safeguard operators and equipment during 24-hour THT machine operation.
Fully independent horizontal heating zones with closed hot-air path and rectifier plates guarantee perfectly even temperature across every board. Warm-up takes only about 15 minutes and normal power stays at 7kW – the most efficient heating for wave soldering machine in THT line.
| DIP Line Equipment List
| Model | W4 | W3 | W2 |
| Dimension:(mm) | 4200X1250X1500 | 3600X1250X1500 | 2900X1160X1500 |
| Weight(kg) | Approx.1500kg | Approx.1200kg | Approx.790kg |
| Power Supply | 3P5W,380/220V 50Hz | 3P5W,380/220V 50Hz | 3P5W,380/220V 50Hz |
| Startup Power | 32kw | 24kw | 16kw |
| Operation Power | 12kw | 9kw | 7kw |
| Control System | PLC | ||
| Spray System | |||
| Transmission Method | Step motor | ||
| Spray Pressure | 0.25Mpa--0.4Mpa | ||
| lux flow | 10--100ml/min | ||
| Exhaust Diameter | Φ200mm | ||
| Exhaust Capacity | 25m3/min | ||
| Preheating System | |||
| Preheating Mode | Hot air | ||
| Control Mode | PID + SSR | ||
| Preheating Zone | 4 | 3 | 2 |
| Preheating Length | 1800mm | 1600mm | 1200mm |
| Preheating Temp. | (Room Temperature)-250°C | ||
| Warm-up Time(min) | Approx.15min (setting 150°C) | ||
| Conveyor System | |||
| PCB Size:LxW(mm) | Min:80x60mm; Max:400x300mm | ||
| Conveyor Speed | 0-2000(mm/min) | ||
| Conveyor Height | 750+/-20 (mm) | ||
| Finger | Double hook claw (Standard) | ||
| Conveyor width control | Manually | ||
| Conveyor Angle | 4~7degree | ||
| Soldering System | |||
| Solder Pot style | Mechanical Motor drive | ||
| Solder Pot Material | Full Titanium (Standard FT) | ||
| Solder pot temperature | 300°C | ||
| Solder pot capacity | Lead-free 350kg | Lead-free 300kg | Lead-free 250kg |
| Other | |||
| Finger cleaning system | Brush | ||
| DIP Line Equipment List
Our DIP production line offers advanced tools for efficient and precise PCB assembly. The fully automated DIP line includes a DIP insertion line for accurate component placement, a wave loader for smooth PCB entry, a wave unloader for safe exit, and an assembly belt line for final checks. This high-quality PCB DIP production line ensures stable operation, reliable THT insertion, and cost-effective assembly, meeting diverse industry needs. With modular designs and global support from I.C.T, it boosts productivity for through-hole tasks.
| Customer Success Video
In Uruguay, a major smart meter manufacturer chose our W-series THT Insertion Machine to upgrade their DIP line. Our engineers arrived within one week for complete installation and 3-day intensive training. After commissioning, the machine delivered perfect lead-free soldering with only 7kW power and zero defects on complex boards. The factory shared a video showing seamless integration with their wave soldering machine and praised our rapid global support.
| Expert Services and Training
I.C.T provides true one-stop service for every THT Insertion Machine: free professional line layout, fast global delivery, on-site commissioning by experienced engineers, comprehensive operator training, 2-year warranty and lifetime spare parts supply. Our 8 overseas offices and 20 engineers guarantee response within 24 hours anywhere in the world.
| Customer Praise
Thanks to I.C.T’s complete one-stop solution—from demand analysis and line design to equipment installation and long-term process optimization—customers enjoy smooth production upgrades without any risk. With 8 global branches providing 24-hour technical support and factory-direct pricing, factories worldwide express full satisfaction and continue placing repeat orders for our wave soldering machine and THT machine series.
| Quality Certifications
Every I.C.T THT Insertion Machine carries CE, RoHS, ISO9001, CCC certifications and multiple invention patents. All key components from Schneider, Delta, AIRTAC meet UL standard, fully satisfying export requirements for Europe, America and Asia.
| About I.C.T Company and Factory
I.C.T is a full SMT & DIP factory solution provider with over 25 years of experience and 12,000㎡ modern factory in Dongguan. Following our “Cross Value” philosophy and “Zero Risk” promise, we help customers build world-class production systems from 0 to 1. With 89 staff including 20 senior engineers, 8 global branches and service to more than 1600 customers in 72 countries, we deliver complete solutions covering demand analysis, turn-key line design, equipment manufacturing, training and lifetime support – your most reliable partner in electronic manufacturing.
