English  |
I.C.T
PCB Cleaning Machine
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| Controlled Ultrasonic Cleaning for PCB
In electronic manufacturing, contamination left after soldering is a major source of quality risk. Flux residue, fine particles, and organic films can affect electrical performance and long-term reliability. The ultrasonic cleaner solution pcb is designed to address these risks through a dedicated off-line cleaning process. By using ultrasonic energy in a controlled liquid environment, the system removes contaminants from solder joints and component gaps that are difficult to reach by conventional methods. As an ultrasonic cleaner solution pcb, it allows manufacturers to introduce cleaning as a measurable and repeatable quality step, without changing SMT line takt time or equipment layout. This solution is suitable for applications with strict reliability and inspection requirements.
| Feature
The cleaning room is designed as a closed ultrasonic processing environment to ensure stable and repeatable results. PCB assemblies are fixed in a defined position, allowing ultrasonic energy to act evenly across the board surface. This structure enables effective removal of residues from dense component areas and shadow zones. By isolating the cleaning process, external disturbances are minimized, and process variables remain controlled. For factories producing pcb board ultrasonic cleaner applications, the cleaning room provides consistent results across different product types while reducing dependence on manual cleaning or operator judgment.
The circulation pipe system manages the movement of cleaning liquid during ultrasonic operation. Its design ensures stable flow and pressure, preventing contaminants from settling back onto the PCB surface. Liquid is continuously guided through filtration paths before re-entering the cleaning area. This circulation logic supports long-term process stability and reduces internal buildup. In off-line ultrasonic cleaning environments, a predictable circulation structure helps maintain cleaning efficiency over extended operation periods and simplifies routine maintenance planning.
The washer fluid tank is responsible for storing and conditioning the cleaning liquid used in ultrasonic cleaning. Integrated filtration removes flux residues and particles generated during the process. Operators can monitor liquid condition and manage replacement schedules clearly. This controlled fluid management helps prevent cross-contamination when switching between different PCB products. For applications such as pcb for ultrasonic cleaner processes, the washer fluid tank supports consistent cleaning quality while keeping operating costs and process variability under control.
After ultrasonic cleaning, the drying module removes residual liquid from PCB surfaces and component gaps. Controlled airflow and temperature ensure complete drying without damaging sensitive components. Drying parameters can be adjusted to match board thickness and assembly density. This step is critical for preventing corrosion, staining, or electrical instability. By integrating drying directly after cleaning, the system ensures that boards are ready for inspection, testing, or assembly without additional handling or waiting time.
The control system coordinates ultrasonic power, cleaning duration, circulation status, and drying conditions through a structured interface. Multiple process programs can be stored for different contamination levels and PCB designs. Real-time monitoring and alarm functions help maintain stable operation and reduce process risk. Rather than focusing on complex automation, the control system emphasizes discipline and repeatability, allowing manufacturers to enforce cleaning standards consistently across shifts and production batches.
| Comparison Before and After
| Specification
| Parameter | I.C.T-5600 (Offline) | I.C.T-6300 (Online) |
|---|---|---|
| Cleaning Type | Offline batch, basket loading | Online continuous, belt conveyor |
| PCBA/Basket Size | 610 × 560 × 100 mm × 2 layers | Up to 600 × 400 × 100 mm (max conveyor width) |
| Cleaning Method | Multi-spray with heating, rinse, hot air dry | High-pressure spray, chemical + DI rinse + hot air dry |
| Tank Capacity (Diluent/Clean) | 60L (dilution) / 17L (spray tank) | 240L (clean liquid tank) |
| Concentrate Tank | 30-32L | Equipped with concentrated tank + auto add/discharge |
| Power Supply | Not specified (typically lower, ~30-50 kW est.) | 380V 3P 50/60Hz, 110-122 kW |
| Machine Dimensions | Compact (exact not listed, smaller footprint) | 5200 × 1750 × 1650-1700 mm |
| Drying | Hot air dry 10-30 min | Multi-stage hot air dry (dry 1 & dry 2) |
| Control System | Touch screen, easy parameters, password | PC + PLC, English software, adjustable pressures |
| DI Water Resistivity Monitoring | Yes, real-time | Yes, monitoring system |
| Typical Use | Small-multi variety, high-mix batches | High-volume batch, inline SMT lines |
| SMT Line Equipment List
I.C.T constructs multiple SMT production line that complement the PCB board cleaning machine seamlessly. Typical builds incorporate PCB laser marking system for traceability, printers plus SPI for accurate paste application, JUKI placement machines for rapid assembly, reflow ovens for strong solder joints, AOI scanners for thorough inspection, and conveyors for fluid transfer. Automated solder paste storage systems preserve material quality. Selective wave soldering options handle through-hole requirements. Each piece integrates expertly to form productive, customized lines. I.C.T experts guide equipment choices and installation for optimal results throughout the process.
| Customer Success Video
I.C.T completed overseas installation and FAT support for two SMT production lines for a North American beauty device manufacturer. The project included laser marking systems, solder paste printing and SPI inspection, Panasonic placement machines, Heller reflow ovens, AOI inspection equipment, PCB handling systems, PCBA cleaning machines, and fully automatic solder paste storage and warming cabinets. I.C.T engineers provided installation, process alignment, and trial production support. Both SMT lines passed production acceptance smoothly, enabling stable mass production and improved post-solder cleanliness control.
| Service and Training
I.C.T delivers service and training from a complete production line perspective rather than focusing on individual machines. Support covers line planning, equipment integration, process coordination, and operator training. Cleaning parameters are defined in relation to upstream soldering quality and downstream inspection requirements. Training emphasizes long-term process understanding and consistency. This approach helps customers reduce rework, control quality risks, and maintain stable output across the entire SMT manufacturing system.
| Customer Reviews
Customers consistently express confidence in I.C.T’s engineering capability and project execution. Feedback highlights stable equipment performance, clear process guidance, and effective on-site support during overseas installation. Reliable cleaning results and predictable operation are often mentioned as key advantages. Customers also appreciate secure packaging and careful logistics handling. Fast response to technical questions further reinforces trust and long-term cooperation.
| Our Certification
I.C.T equipment complies with international manufacturing and safety standards. Certifications include CE and RoHS, supporting regulatory and environmental requirements. ISO9001 certification ensures structured quality management across design, production, and inspection. Multiple patents reflect ongoing technical development. These certifications help customers deploy equipment confidently and support stable manufacturing operations in global markets.
| About I.C.T and SMT Factory
I.C.T is a professional manufacturer and solution provider for SMT, DIP, and electronic assembly production lines. With strong in-house research, engineering, and production capabilities, the company supports customers worldwide. I.C.T employs a large technical team and continues to grow rapidly across international markets. Strict inspection and quality control processes ensure reliable equipment delivery. Through extensive project experience, I.C.T helps customers build scalable, efficient, and high-quality manufacturing systems.
