English  |
SMT Production Line
I.C.T
| Quantity: | |
|---|---|
| PCBA Production Line Solution
I.C.T offers complete PCBA Production Line from planning to operation. We design semi-auto and full-auto lines with JUKI machines. Our team has 22 years in SMT technology. Lines include loader, printer, JUKI pick-and-place, reflow oven, AOI, and unloader. Full-auto setup needs one worker per shift. Power is 18Kw/H for large lines. We serve LED, TV, phone, and auto industries. Installation takes 3 days. Training lasts 7-15 days. We help build factories worldwide with expert advice.
| Feature
Automated Workflow
The PCBA Production Line runs from loader to unloader without stops. It starts with board loading and cleaning. Printer adds solder paste accurately. JUKI machine places parts fast. Reflow oven solders firmly. AOI checks quality. NG/OK unloader sorts boards. This flow boosts speed and cuts errors. Full-auto line handles complex products like auto controllers.
JUKI Placement Technology
JUKI pick-and-place in our PCBA Production Line ensures precision. It places tiny parts quickly on PCBs. High speed suits mass production. Machine works with conveyors for smooth transfer. It supports small to large boards. This tech reduces defects in LED or phone assembly.
Reflow Oven Efficiency
Reflow oven in the line heats boards evenly. It solders components strongly without damage. Multi-zone control keeps temperature stable. Cooling conveyor follows to set solder. This step fits turnkey PCBA Production Line for reliable output. Low energy use saves costs.
Inspection and Testing
AOI scans boards after soldering. It finds faults like missing parts. SPI checks paste before placement. ICT tester in DIP part verifies functions. NG boards go to reject conveyor. This ensures high quality in automatic LED bulb assembly line.
Flexible Line Options
Choose semi-auto or full-auto PCBA Production Line. Semi-auto suits small items like bulbs. Full-auto handles auto electronics. Layout drawing helps plan space. Lines adapt to your factory needs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| Customer Success Video
A power supply maker for cars shares their story. They use I.C.T SMT and DIP lines. Video shows customer praising the setup. SMT part has loader, cleaner, printer, JUKI placer, conveyors, reflow, cooler, buffer, AOI, and NG/OK unloader. DIP includes belt line, wave solder, unloader, flipper, conveyor, and ICT tester. Machines run smoothly in real work. Customer highlights easy operation and high output. This turnkey PCBA Production Line boosts their auto parts quality.
| Service and Training Support
I.C.T gives full support for PCBA Production Line. Our team installs in 3 days. Engineers train staff in 7-15 days. We offer maintenance and upgrades. Service covers the world with 15 years experience. Managers solve issues fast. Assistants ensure no problems missed. We optimize lines during use.
| Client Testimonials
Customers love our engineers' quick help overseas. They praise reliable JUKI PCBA Production Line performance. Safe packing protects machines in shipping. Fast response fixes problems in hours. Equipment runs stable with low downtime.
| Certifications and Standards
I.C.T holds CE for safety compliance. RoHS ensures no harmful materials. ISO9001 manages quality processes. Patents protect our innovations. These prove reliable PCBA Production Line.
| About I.C.T Company and Factory
I.C.T has own R&D and three factories. Over 89 staff include 20 engineers. We grow fast in 25 years. Serve 1600 clients in 72 countries. Factories cover 12000m2 with strict tests. Quality system checks every step. We provide full solutions worldwide.
| PCBA Production Line Solution
I.C.T offers complete PCBA Production Line from planning to operation. We design semi-auto and full-auto lines with JUKI machines. Our team has 22 years in SMT technology. Lines include loader, printer, JUKI pick-and-place, reflow oven, AOI, and unloader. Full-auto setup needs one worker per shift. Power is 18Kw/H for large lines. We serve LED, TV, phone, and auto industries. Installation takes 3 days. Training lasts 7-15 days. We help build factories worldwide with expert advice.
| Feature
Automated Workflow
The PCBA Production Line runs from loader to unloader without stops. It starts with board loading and cleaning. Printer adds solder paste accurately. JUKI machine places parts fast. Reflow oven solders firmly. AOI checks quality. NG/OK unloader sorts boards. This flow boosts speed and cuts errors. Full-auto line handles complex products like auto controllers.
JUKI Placement Technology
JUKI pick-and-place in our PCBA Production Line ensures precision. It places tiny parts quickly on PCBs. High speed suits mass production. Machine works with conveyors for smooth transfer. It supports small to large boards. This tech reduces defects in LED or phone assembly.
Reflow Oven Efficiency
Reflow oven in the line heats boards evenly. It solders components strongly without damage. Multi-zone control keeps temperature stable. Cooling conveyor follows to set solder. This step fits turnkey PCBA Production Line for reliable output. Low energy use saves costs.
Inspection and Testing
AOI scans boards after soldering. It finds faults like missing parts. SPI checks paste before placement. ICT tester in DIP part verifies functions. NG boards go to reject conveyor. This ensures high quality in automatic LED bulb assembly line.
Flexible Line Options
Choose semi-auto or full-auto PCBA Production Line. Semi-auto suits small items like bulbs. Full-auto handles auto electronics. Layout drawing helps plan space. Lines adapt to your factory needs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| Customer Success Video
A power supply maker for cars shares their story. They use I.C.T SMT and DIP lines. Video shows customer praising the setup. SMT part has loader, cleaner, printer, JUKI placer, conveyors, reflow, cooler, buffer, AOI, and NG/OK unloader. DIP includes belt line, wave solder, unloader, flipper, conveyor, and ICT tester. Machines run smoothly in real work. Customer highlights easy operation and high output. This turnkey PCBA Production Line boosts their auto parts quality.
| Service and Training Support
I.C.T gives full support for PCBA Production Line. Our team installs in 3 days. Engineers train staff in 7-15 days. We offer maintenance and upgrades. Service covers the world with 15 years experience. Managers solve issues fast. Assistants ensure no problems missed. We optimize lines during use.
| Client Testimonials
Customers love our engineers' quick help overseas. They praise reliable JUKI PCBA Production Line performance. Safe packing protects machines in shipping. Fast response fixes problems in hours. Equipment runs stable with low downtime.
| Certifications and Standards
I.C.T holds CE for safety compliance. RoHS ensures no harmful materials. ISO9001 manages quality processes. Patents protect our innovations. These prove reliable PCBA Production Line.
| About I.C.T Company and Factory
I.C.T has own R&D and three factories. Over 89 staff include 20 engineers. We grow fast in 25 years. Serve 1600 clients in 72 countries. Factories cover 12000m2 with strict tests. Quality system checks every step. We provide full solutions worldwide.
