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I.C.T have served many factories, and customize their SMT solutions according to customers' different products, capacity, number of employees, and financial status.
High-Speed SMT production line can be divided into two types, according to the degree of automation can be divided into Fully Automatic Production Line and semi-auto production line.
The main equipments are stencil printer, pick and place machine, reflow oven, and PCB handing machine in SMT production line.
According to whether your universal production line needs more sophisticated inspection equipment, there are AOI, SPI, AXI to option.
FAQ
Turnkey JUKI PCBA Production Line with Best Price
JUKI turnkey PCBA production line, SMT PCB assembly line, high speed LED bulb production line for sales.
1. JUKI Pick and Place Machine
Advance chip shooter
Fast & flexible pick and place machine
Multi-functional modular chip mounter
Fast flexible placement machine
Model | JUKI RS-1R Pick and Place Machine | |||
Conveyor Specification | standard | 150mm conveyor extensions, upstream and downstream | 250mm conveyor extensions, upstream and downstream | |
Boar Size | minimum | 50*50mm | ||
1 buffer | 650*370mm(single clamping) | |||
950*370mm(double clamping) | 1,100*370mm(double clamping) | 1,200*370mm (double clamping) | ||
3 buffers | 360×370mm | 500*370mm | 600*370mm | |
Component Height | 25mm | |||
Component Size | 0201*1 ~74mm /150*50mm | |||
Placement Speed | Optimum | 47,000CPH | ||
IPC9850 | 31,000CPH | |||
Placement Accurancy | ±35μm(Cpk≥1) | |||
Feeder Inputs | max.112*2 |
2. Solder Paste Printer
High positional accuracy, repeated positioning accuracy ±0.01mm; printing accuracy 0.025mm
Support glue printing,Automatic control improves production efficiency, quality control and saves production cost
Automatic PCB calibration,Squeegee pressure adjustable,Automatic printing,Automatic stencil cleaning
Model | I.C.T-4034 | I.C.T-5151 | I.C.T-6561 | I.C.T-1500(LED) |
Frame Size(mm) | 470*370 ~ 737*737 | 470*370 ~ 737*737 | 470*370 ~ 850*850 | 470*370 ~ 1800*750 |
PCB Size(mm) | 50*50 ~ 400*340 | 50*50 ~ 510*510 | 80*50 ~ 650*610 | 80*50 ~ 1500*350 |
TransportDirection | Left-Right; Right-Left; Left-Left; Right-Right | |||
Support System | Magnetic Pin/Up-down table adjusted/support block | |||
Clamping System | Side clamping, vacuum nozzle,Automation retractable Z pressure | |||
Printer Head | Two independent motorised printhead | |||
Squeegee Type | Stainless steel(standard),plastic | |||
Cleaning System | Dry, Wet, Vacuum | |||
Inspection | 2D Inspection(Standard) | |||
Power Supply | AC:220±10%,50/60HZ,3Kw | |||
Control Method | PC Control | |||
Dimension(mm) | 1220*1355*1500 | 1220*1530*1500 | 1330*1530*1500 | 2500*1220*1500 |
Weight | Approx:1250kg | Approx:1300kg | Approx:1300kg | Approx:1800kg |
Model | I.C.T-5134 | I.C.T-6534 | I.C.T-1200(LED) |
Frame Size(mm) | 470*370 ~ 737*737 | 470*370 ~ 737*737 | 470*370 ~ 850*850 |
PCB Size(mm) | 50*50 ~ 400*340 | 50*50 ~ 510*510 | 80*50 ~ 650*610 |
Dimension(mm) | 1220*1355*1500 | 1330*1530*1500 | 2200*1200*1500 |
Weight | Approx:1250kg | Approx:1300kg | Approx:1500kg |
3. Reflow Soldering Oven
High effective flux management system
High stability nitrogen protection system
High performance cooling system
Model | L8 | L10 |
Dimension (L*W*H)mm | 5000x1250x1490 | 5800x1250x1490 |
Weight | Approx. 1600KG | Approx. 1800KG |
Number Of Heating Zones | Up8/Bottom8 | Up10/Bottom10 |
Length Of Heating Zones | 3121mm | 3891mm |
Rail Width Adjustment | M(option:A) | |
Exhaust Volume | 10M3/minx2 Exhausts | |
Control System | PLC+Computer | |
Temperature Control Method | PID + SSR | |
Transmission Agent | Chain + Mesh | |
Electric Supply Required | 3 phase,380V 50/60Hz | |
Power For Warm Up | 55KW | 64KW |
Power Consumption | 8KW | 12KW |
Warming Time | Approx.25 minute | |
Temp. Setting Range | Room Temp.-- 300°C | |
Conveyor Height | 900+/-20mm | |
Conveyor Speed Range | 300~2000mm/mi | |
Fixed Rail Side | Front Fixed (Option:Rear Fixed) | |
Cooling Method | Forced-Air Motor and fan (Standard) |
Model | Lyra 622 | Lyra 622N | Lyra 732/ 733 | Lyra 732N/ 733N |
Quantity of preheating zones | 6 | 6 | 7 | 7 |
Quantity of peak zones | 2 | 2 | 3 | 3 |
Max. soldering temperature | pre-heating zones 300 °C and peak zones350 °C | |||
Quantity of cooling zones | 2 | 2 | 2 | 3 |
Mesh Width | Standard 440mm( Option 560 & 680mm ) | |||
Rail Width | Single Rail: 50 - 460mm, Option: 50 - 686mm other Width on request. Duo Rail Standard: 50 - 290mm*2 | |||
Dimensions | 5150*1400*1500mm | 5150*1400*1500mm | 5850*1400*1500mm | 6250*1400*1500mm |
Weight | 2400 kg | 2600 kg | 2800 kg | 3000 kg |
FAQ
I.C.T have served many factories, and customize their SMT solutions according to customers' different products, capacity, number of employees, and financial status.
High-Speed SMT production line can be divided into two types, according to the degree of automation can be divided into Fully Automatic Production Line and semi-auto production line.
The main equipments are stencil printer, pick and place machine, reflow oven, and PCB handing machine in SMT production line.
According to whether your universal production line needs more sophisticated inspection equipment, there are AOI, SPI, AXI to option.
FAQ
Turnkey JUKI PCBA Production Line with Best Price
JUKI turnkey PCBA production line, SMT PCB assembly line, high speed LED bulb production line for sales.
1. JUKI Pick and Place Machine
Advance chip shooter
Fast & flexible pick and place machine
Multi-functional modular chip mounter
Fast flexible placement machine
Model | JUKI RS-1R Pick and Place Machine | |||
Conveyor Specification | standard | 150mm conveyor extensions, upstream and downstream | 250mm conveyor extensions, upstream and downstream | |
Boar Size | minimum | 50*50mm | ||
1 buffer | 650*370mm(single clamping) | |||
950*370mm(double clamping) | 1,100*370mm(double clamping) | 1,200*370mm (double clamping) | ||
3 buffers | 360×370mm | 500*370mm | 600*370mm | |
Component Height | 25mm | |||
Component Size | 0201*1 ~74mm /150*50mm | |||
Placement Speed | Optimum | 47,000CPH | ||
IPC9850 | 31,000CPH | |||
Placement Accurancy | ±35μm(Cpk≥1) | |||
Feeder Inputs | max.112*2 |
2. Solder Paste Printer
High positional accuracy, repeated positioning accuracy ±0.01mm; printing accuracy 0.025mm
Support glue printing,Automatic control improves production efficiency, quality control and saves production cost
Automatic PCB calibration,Squeegee pressure adjustable,Automatic printing,Automatic stencil cleaning
Model | I.C.T-4034 | I.C.T-5151 | I.C.T-6561 | I.C.T-1500(LED) |
Frame Size(mm) | 470*370 ~ 737*737 | 470*370 ~ 737*737 | 470*370 ~ 850*850 | 470*370 ~ 1800*750 |
PCB Size(mm) | 50*50 ~ 400*340 | 50*50 ~ 510*510 | 80*50 ~ 650*610 | 80*50 ~ 1500*350 |
TransportDirection | Left-Right; Right-Left; Left-Left; Right-Right | |||
Support System | Magnetic Pin/Up-down table adjusted/support block | |||
Clamping System | Side clamping, vacuum nozzle,Automation retractable Z pressure | |||
Printer Head | Two independent motorised printhead | |||
Squeegee Type | Stainless steel(standard),plastic | |||
Cleaning System | Dry, Wet, Vacuum | |||
Inspection | 2D Inspection(Standard) | |||
Power Supply | AC:220±10%,50/60HZ,3Kw | |||
Control Method | PC Control | |||
Dimension(mm) | 1220*1355*1500 | 1220*1530*1500 | 1330*1530*1500 | 2500*1220*1500 |
Weight | Approx:1250kg | Approx:1300kg | Approx:1300kg | Approx:1800kg |
Model | I.C.T-5134 | I.C.T-6534 | I.C.T-1200(LED) |
Frame Size(mm) | 470*370 ~ 737*737 | 470*370 ~ 737*737 | 470*370 ~ 850*850 |
PCB Size(mm) | 50*50 ~ 400*340 | 50*50 ~ 510*510 | 80*50 ~ 650*610 |
Dimension(mm) | 1220*1355*1500 | 1330*1530*1500 | 2200*1200*1500 |
Weight | Approx:1250kg | Approx:1300kg | Approx:1500kg |
3. Reflow Soldering Oven
High effective flux management system
High stability nitrogen protection system
High performance cooling system
Model | L8 | L10 |
Dimension (L*W*H)mm | 5000x1250x1490 | 5800x1250x1490 |
Weight | Approx. 1600KG | Approx. 1800KG |
Number Of Heating Zones | Up8/Bottom8 | Up10/Bottom10 |
Length Of Heating Zones | 3121mm | 3891mm |
Rail Width Adjustment | M(option:A) | |
Exhaust Volume | 10M3/minx2 Exhausts | |
Control System | PLC+Computer | |
Temperature Control Method | PID + SSR | |
Transmission Agent | Chain + Mesh | |
Electric Supply Required | 3 phase,380V 50/60Hz | |
Power For Warm Up | 55KW | 64KW |
Power Consumption | 8KW | 12KW |
Warming Time | Approx.25 minute | |
Temp. Setting Range | Room Temp.-- 300°C | |
Conveyor Height | 900+/-20mm | |
Conveyor Speed Range | 300~2000mm/mi | |
Fixed Rail Side | Front Fixed (Option:Rear Fixed) | |
Cooling Method | Forced-Air Motor and fan (Standard) |
Model | Lyra 622 | Lyra 622N | Lyra 732/ 733 | Lyra 732N/ 733N |
Quantity of preheating zones | 6 | 6 | 7 | 7 |
Quantity of peak zones | 2 | 2 | 3 | 3 |
Max. soldering temperature | pre-heating zones 300 °C and peak zones350 °C | |||
Quantity of cooling zones | 2 | 2 | 2 | 3 |
Mesh Width | Standard 440mm( Option 560 & 680mm ) | |||
Rail Width | Single Rail: 50 - 460mm, Option: 50 - 686mm other Width on request. Duo Rail Standard: 50 - 290mm*2 | |||
Dimensions | 5150*1400*1500mm | 5150*1400*1500mm | 5850*1400*1500mm | 6250*1400*1500mm |
Weight | 2400 kg | 2600 kg | 2800 kg | 3000 kg |
FAQ
I.C.T - Our Company
About I.C.T:
I.C.T is a leading provider of factory planning solution. We have 3 wholly-owned factories, providing professional consultation and services for global customers. We have more than 22 years of eletronic overall solutions. We not only provide a complete set of equipment, but also provide full range of technical support and services, and give customers more reasonable professional advice. We help many customersv to set up factories in LED, TV, mobile phone, DVB, EMS and other indutries all over the world. We are to set up factories in LED, TV, mobile phone, DVB, EMS and other indutries all over the world. We are trustworthy.
Exhibition
I.C.T - Our Company
About I.C.T:
I.C.T is a leading provider of factory planning solution. We have 3 wholly-owned factories, providing professional consultation and services for global customers. We have more than 22 years of eletronic overall solutions. We not only provide a complete set of equipment, but also provide full range of technical support and services, and give customers more reasonable professional advice. We help many customersv to set up factories in LED, TV, mobile phone, DVB, EMS and other indutries all over the world. We are to set up factories in LED, TV, mobile phone, DVB, EMS and other indutries all over the world. We are trustworthy.
Exhibition
For SMT Factory Setup, We Can Do for You:
1. We Provide Full SMT Solution for You
2. We Provide Core Technology With Our Equipments
3. We Provide The Most Professional Tech Service
4. We Have Wealthy Experience on SMT Factory Setup
5. We Can Solve Any Question About SMT
For SMT Factory Setup, We Can Do for You:
1. We Provide Full SMT Solution for You
2. We Provide Core Technology With Our Equipments
3. We Provide The Most Professional Tech Service
4. We Have Wealthy Experience on SMT Factory Setup
5. We Can Solve Any Question About SMT