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I.C.T-W2
I.C.T
| Quantity: | |
|---|---|
| Automatic Lead Free Wave Soldering Machine for DIP Line
The I.C.T W-series Automatic Lead Free Wave Soldering Machine is a fully automatic wave welding machine built for high-volume THT and DIP production lines. This Lead free Wave soldering machine uses Japanese Kuroda precision nozzle, fully independent horizontal heating and intelligent energy-saving technology to achieve outstanding through-hole wetting with almost zero dross. Normal operation needs only 7kW while optional nitrogen protection satisfies the highest quality standards. Widely trusted in automotive, smart meter and industrial electronics factories, this Wave Solder System has become the first choice for customers building efficient automatic wave welding machine lines.
| Feature
Japanese Kuroda Seiko nozzle with adjustable atomizing area and pyramid filter deliver uniform, low-waste flux coating every cycle. Digital flow control and constant pressure supply keep the chamber clean and reduce flux cost dramatically – a core advantage for Lead free Wave soldering machine in continuous THT production.
Third-party independent over-temperature protection combined with PLC+PID closed-loop control form multiple safety layers. Real-time monitoring and instant emergency stop protect operators and the entire Wave Solder System during 24-hour automatic operation.
Fully independent horizontal heating zones with closed hot-air circulation and rectifier plates guarantee perfectly even temperature across every board. Warm-up takes only about 15 minutes and normal power stays at 7kW – the most energy-saving design among similar automatic wave welding machine.
| DIP Line Equipment List
| Model | W4 | W3 | W2 |
| Dimension:(mm) | 4200X1250X1500 | 3600X1250X1500 | 2900X1160X1500 |
| Weight(kg) | Approx.1500kg | Approx.1200kg | Approx.790kg |
| Power Supply | 3P5W,380/220V 50Hz | 3P5W,380/220V 50Hz | 3P5W,380/220V 50Hz |
| Startup Power | 32kw | 24kw | 16kw |
| Operation Power | 12kw | 9kw | 7kw |
| Control System | PLC | ||
| Spray System | |||
| Transmission Method | Step motor | ||
| Spray Pressure | 0.25Mpa--0.4Mpa | ||
| lux flow | 10--100ml/min | ||
| Exhaust Diameter | Φ200mm | ||
| Exhaust Capacity | 25m3/min | ||
| Preheating System | |||
| Preheating Mode | Hot air | ||
| Control Mode | PID + SSR | ||
| Preheating Zone | 4 | 3 | 2 |
| Preheating Length | 1800mm | 1600mm | 1200mm |
| Preheating Temp. | (Room Temperature)-250°C | ||
| Warm-up Time(min) | Approx.15min (setting 150°C) | ||
| Conveyor System | |||
| PCB Size:LxW(mm) | Min:80x60mm; Max:400x300mm | ||
| Conveyor Speed | 0-2000(mm/min) | ||
| Conveyor Height | 750+/-20 (mm) | ||
| Finger | Double hook claw (Standard) | ||
| Conveyor width control | Manually | ||
| Conveyor Angle | 4~7degree | ||
| Soldering System | |||
| Solder Pot style | Mechanical Motor drive | ||
| Solder Pot Material | Full Titanium (Standard FT) | ||
| Solder pot temperature | 300°C | ||
| Solder pot capacity | Lead-free 350kg | Lead-free 300kg | Lead-free 250kg |
| Other | |||
| Finger cleaning system | Brush | ||
| DIP Line Equipment List
Our DIP production line offers advanced tools for efficient and precise PCB assembly. The fully automated DIP line includes a DIP insertion line for accurate component placement, a wave loader for smooth PCB entry, a wave unloader for safe exit, and an assembly belt line for final checks. This high-quality PCB DIP production line ensures stable operation, reliable THT insertion, and cost-effective assembly, meeting diverse industry needs. With modular designs and global support from I.C.T, it boosts productivity for through-hole tasks.
| Customer Success Video
I.C.T engineers went to Uruguay to install and commission the W-series Automatic Lead Free Wave Soldering Machine for a smart meter manufacturer. The customer runs a high-volume DIP production line and needed stable lead-free soldering for complex PCBs with large parts. After our team completed the setup and operator training, the machine reached full speed with only 7kW running power and perfect joint quality. The customer shared a video showing the Automatic Lead Free Wave Soldering Machine running smoothly in their THT assembly line, praising the low energy cost, easy maintenance and excellent after-sales support. This Uruguay smart meter project has become a successful reference for many Latin American DIP lines.
| Expert Services and Training
I.C.T offers complete lifecycle support for every Automatic Lead Free Wave Soldering Machine – from line planning and professional installation to detailed operator training and 7×24 global technical service. Our experienced team ensures your Wave Solder System and entire THT line achieve maximum efficiency with zero risk.
| Customer Praise
Customers worldwide praise our Automatic Lead Free Wave Soldering Machine for rock-solid reliability, extremely low electricity consumption and flawless soldering results on complex boards. They especially love the rapid global response, strong export packaging and perfect integration with downstream automatic wave welding machine equipment.
| Quality Certifications
Every I.C.T Automatic Lead Free Wave Soldering Machine carries CE, CCC, UL, RoHS and ISO9001 certifications plus several invention patents, fully meeting the strictest international safety and environmental standards for modern DIP production lines.
| About I.C.T Company and Factory
I.C.T is a professional one-stop solution provider for SMT and DIP production lines with over 25 years of experience. Our 12,000㎡ factory in Dongguan employs 89 staff including 20 engineers. We design and manufacture all core equipment in-house and serve over 1600 customers across 72 countries. Strict quality management and continuous innovation make us the most trusted partner for high-performance Wave Solder System worldwide.
| Automatic Lead Free Wave Soldering Machine for DIP Line
The I.C.T W-series Automatic Lead Free Wave Soldering Machine is a fully automatic wave welding machine built for high-volume THT and DIP production lines. This Lead free Wave soldering machine uses Japanese Kuroda precision nozzle, fully independent horizontal heating and intelligent energy-saving technology to achieve outstanding through-hole wetting with almost zero dross. Normal operation needs only 7kW while optional nitrogen protection satisfies the highest quality standards. Widely trusted in automotive, smart meter and industrial electronics factories, this Wave Solder System has become the first choice for customers building efficient automatic wave welding machine lines.
| Feature
Japanese Kuroda Seiko nozzle with adjustable atomizing area and pyramid filter deliver uniform, low-waste flux coating every cycle. Digital flow control and constant pressure supply keep the chamber clean and reduce flux cost dramatically – a core advantage for Lead free Wave soldering machine in continuous THT production.
Third-party independent over-temperature protection combined with PLC+PID closed-loop control form multiple safety layers. Real-time monitoring and instant emergency stop protect operators and the entire Wave Solder System during 24-hour automatic operation.
Fully independent horizontal heating zones with closed hot-air circulation and rectifier plates guarantee perfectly even temperature across every board. Warm-up takes only about 15 minutes and normal power stays at 7kW – the most energy-saving design among similar automatic wave welding machine.
| DIP Line Equipment List
| Model | W4 | W3 | W2 |
| Dimension:(mm) | 4200X1250X1500 | 3600X1250X1500 | 2900X1160X1500 |
| Weight(kg) | Approx.1500kg | Approx.1200kg | Approx.790kg |
| Power Supply | 3P5W,380/220V 50Hz | 3P5W,380/220V 50Hz | 3P5W,380/220V 50Hz |
| Startup Power | 32kw | 24kw | 16kw |
| Operation Power | 12kw | 9kw | 7kw |
| Control System | PLC | ||
| Spray System | |||
| Transmission Method | Step motor | ||
| Spray Pressure | 0.25Mpa--0.4Mpa | ||
| lux flow | 10--100ml/min | ||
| Exhaust Diameter | Φ200mm | ||
| Exhaust Capacity | 25m3/min | ||
| Preheating System | |||
| Preheating Mode | Hot air | ||
| Control Mode | PID + SSR | ||
| Preheating Zone | 4 | 3 | 2 |
| Preheating Length | 1800mm | 1600mm | 1200mm |
| Preheating Temp. | (Room Temperature)-250°C | ||
| Warm-up Time(min) | Approx.15min (setting 150°C) | ||
| Conveyor System | |||
| PCB Size:LxW(mm) | Min:80x60mm; Max:400x300mm | ||
| Conveyor Speed | 0-2000(mm/min) | ||
| Conveyor Height | 750+/-20 (mm) | ||
| Finger | Double hook claw (Standard) | ||
| Conveyor width control | Manually | ||
| Conveyor Angle | 4~7degree | ||
| Soldering System | |||
| Solder Pot style | Mechanical Motor drive | ||
| Solder Pot Material | Full Titanium (Standard FT) | ||
| Solder pot temperature | 300°C | ||
| Solder pot capacity | Lead-free 350kg | Lead-free 300kg | Lead-free 250kg |
| Other | |||
| Finger cleaning system | Brush | ||
| DIP Line Equipment List
Our DIP production line offers advanced tools for efficient and precise PCB assembly. The fully automated DIP line includes a DIP insertion line for accurate component placement, a wave loader for smooth PCB entry, a wave unloader for safe exit, and an assembly belt line for final checks. This high-quality PCB DIP production line ensures stable operation, reliable THT insertion, and cost-effective assembly, meeting diverse industry needs. With modular designs and global support from I.C.T, it boosts productivity for through-hole tasks.
| Customer Success Video
I.C.T engineers went to Uruguay to install and commission the W-series Automatic Lead Free Wave Soldering Machine for a smart meter manufacturer. The customer runs a high-volume DIP production line and needed stable lead-free soldering for complex PCBs with large parts. After our team completed the setup and operator training, the machine reached full speed with only 7kW running power and perfect joint quality. The customer shared a video showing the Automatic Lead Free Wave Soldering Machine running smoothly in their THT assembly line, praising the low energy cost, easy maintenance and excellent after-sales support. This Uruguay smart meter project has become a successful reference for many Latin American DIP lines.
| Expert Services and Training
I.C.T offers complete lifecycle support for every Automatic Lead Free Wave Soldering Machine – from line planning and professional installation to detailed operator training and 7×24 global technical service. Our experienced team ensures your Wave Solder System and entire THT line achieve maximum efficiency with zero risk.
| Customer Praise
Customers worldwide praise our Automatic Lead Free Wave Soldering Machine for rock-solid reliability, extremely low electricity consumption and flawless soldering results on complex boards. They especially love the rapid global response, strong export packaging and perfect integration with downstream automatic wave welding machine equipment.
| Quality Certifications
Every I.C.T Automatic Lead Free Wave Soldering Machine carries CE, CCC, UL, RoHS and ISO9001 certifications plus several invention patents, fully meeting the strictest international safety and environmental standards for modern DIP production lines.
| About I.C.T Company and Factory
I.C.T is a professional one-stop solution provider for SMT and DIP production lines with over 25 years of experience. Our 12,000㎡ factory in Dongguan employs 89 staff including 20 engineers. We design and manufacture all core equipment in-house and serve over 1600 customers across 72 countries. Strict quality management and continuous innovation make us the most trusted partner for high-performance Wave Solder System worldwide.
