English  |
I.C.T
On-line Glue Potting Line solution
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The dispensing potting machine is engineered for accurate application of two-component epoxy or resin adhesives on PCBA assemblies. Integrated mixing and dispensing modules ensure uniform application. Adjustable nozzle and stroke provide flexible coverage for various board sizes and component heights. Semi-automatic or fully automated operation suits offline labs or inline production. Quick product changeover reduces downtime, while the compact footprint allows integration into existing SMT/DIP/Coating lines. Control systems guarantee repeatable, high-quality potting, minimizing material waste and ensuring reliable production results.
Dual-tank configuration precisely mixes resin and hardener before dispensing. Adjustable ratio control accommodates different adhesive types. Accurate dosing prevents material waste and ensures consistent chemical reaction. Automated air pressure regulation and vacuum extraction reduce bubbles and improve coverage, while maintaining uniform application on complex PCBA layouts.
Stepper motor-driven X-Y-Z movement ensures precise potting across multiple PCB sizes. Height detection and nozzle adjustment prevent over- or under-filling. Programmable paths allow single-point, line, or area coating. Integrated sensors maintain repeatability and prevent misalignment. The system accommodates different board thicknesses and assembly layouts for reliable results.
The modular conveyor moves PCBs between dispensing, curing, and inspection modules. Stepper motors and precision rails ensure accurate board positioning. Quick-release fixtures enable rapid product changeover. Inline integration allows full workflow automation with SMT and DIP lines, improving throughput, reducing errors, and maintaining consistent potting quality.
Application:
| Model | I.C.T GP800 |
| Nozzle Number | 1(Multiple head is option) |
| Axis Number | 3-Axis X,Y,Z |
| Table Size | <500*500mm |
| Z-axis Adjustment | 0-100mm |
| Cleaning | Auto |
| Gluing material | Silicone,epoxy.PU,etc. |
| Glue viscosity | <20000 |
| Power Supply | AC:220±10%,50/60HZ, 2.5Kw |
| Control Method | PLC+Touch screen |
| Dimension(mm) | L1800*W1800*H1500 |
| Weight | Approx:580kg |
The dispensing potting machine works seamlessly with I.C.T SMT pick-and-place, selective soldering, AOI, and coating systems. Inline CCD vision monitors potting quality in real time. Combined, these systems optimize throughput, reduce rework, and ensure reproducible potting results for PCBA assemblies, including automotive electronics, LED modules, and smartphones.
| Product Name | Purpose in PCBA Coating Line |
|---|---|
Applies precise protective coatings to circuit boards for dustproof, waterproof, and explosion-proof protection. | |
Hardens coatings with IR or UV light, ensuring durable and strong protection. | |
Transports circuit boards smoothly through the coating line for efficient processing. | |
Provides and stores PCB for the production line, ensuring smooth input and output. | |
| Conformal coating AOI | Inspects coating quality and detects defects to ensure high standards. |
In December 2025, I.C.T delivered three production lines—SMT, DIP, and Coating with Glue Potting—to a Saudi automotive electronics manufacturer. I.C.T engineers completed on-site installation, system calibration, and operator training. The client had visited I.C.T in June 2025 to inspect equipment and processes. After commissioning, the engineers received certificates recognizing professional service, reliability, and the overall quality of the turnkey SMT, DIP, and Coating line solution for their new ODM factory capable of R&D, design, and production.
I.C.T provides end-to-end support for SMT, DIP, and potting operations. Pre-delivery evaluation includes PCB type, adhesive compatibility, and production capacity. Post-delivery, engineers offer installation, commissioning, operator training, maintenance, and workflow optimization. Integrated glue dispensing, curing, and inspection ensure stable and repeatable potting results. Guidance extends from lab trials to full-line operation, maximizing line efficiency and reliability.
Clients appreciate I.C.T’s hands-on instruction, precise guidance, and quick response to questions. Engineers train operators to minimize errors and optimize throughput. Packaging ensures safe transport of equipment. Technical inquiries during commissioning and production are resolved rapidly. Customers trust I.C.T for launching new SMT, DIP, and potting lines, achieving consistent high-quality potting in offline or inline workflows.
The GP800 Glue Potting Line is CE and ISO9001 certified. Quality management includes component inspection, assembly verification, functional testing, packing review, shipment tracking, installation, and post-sale support. These standards ensure reproducible, reliable potting performance across PCBA assemblies, including automotive electronics, LED modules, and small-batch production.
I.C.T delivers turnkey solutions for SMT, DIP, coating, dispensing, and smart factory integration. In-house R&D, production, engineering, sales, and service teams guide clients worldwide. Projects include supply, installation, training, and process optimization. I.C.T builds new factories from 0 to 1 and upgrades existing lines from 1 to 10, providing scalable, precise, and reliable PCBA potting and coating solutions.
