English  |
I.C.T
PCB Cleaning Machine
| Quantity: | |
|---|---|
| Efficient SMT PCB Air Vacuum Cleaning
The SMT PCB air Vacuum cleaner is developed for manufacturers seeking a dry, controlled method to remove dust, solder residue, and light contamination from assembled circuit boards. Unlike liquid-based systems, this equipment uses regulated airflow and vacuum pressure to clean sensitive PCB surfaces without introducing moisture. As an SMT PCB air Vacuum cleaner, it is especially suitable for products with moisture-sensitive components or strict post-assembly cleanliness requirements. The off-line working mode allows cleaning tasks to be scheduled independently from the SMT line, supporting flexible production planning. This solution is widely applied in consumer electronics, LED assemblies, and industrial control boards where stable appearance and functional reliability are required.
| Feature
The cleaning chamber is designed as a sealed working area to maintain stable airflow and vacuum pressure during operation. PCB assemblies are fixed securely to ensure consistent exposure to air jets and suction paths. This structure allows particles to be removed from component surfaces, gaps, and solder joints without mechanical contact. For an SMT PCB air Vacuum cleaner, chamber stability directly affects cleaning uniformity and repeatability. The enclosed design also reduces airborne dust release into the workshop environment. By isolating the cleaning process, manufacturers gain better control over quality while keeping the operation safe and predictable for daily use.
The internal airflow pipeline is arranged to deliver balanced air pressure across the entire PCB surface. High-efficiency channels guide compressed air and vacuum paths to avoid turbulence and uneven cleaning zones. Collected particles are directed into a centralized filtration path to prevent recontamination. As an SMT PCB cleaner, this pipeline structure supports consistent performance even during long production shifts. The layout reduces pressure loss and improves energy efficiency. By maintaining stable airflow dynamics, the system ensures that cleaning effectiveness does not vary between boards, supporting standardized quality requirements across different product batches.
The collection unit is designed to capture particles removed during the cleaning process and store them safely for disposal. Multi-layer filtration prevents fine dust from returning to the working area or internal components. Operators can easily access the filter module for inspection and replacement. For a vacuume cleaner PCB application, proper particle management is essential to protect both equipment performance and product quality. This design reduces maintenance complexity while ensuring long-term stability. Clear separation between cleaning airflow and waste collection helps maintain consistent suction force throughout daily operation.
The dry cleaning module uses precisely controlled air pressure and suction timing to clean PCB assemblies without liquid or chemical agents. Parameters can be adjusted according to board size, component height, and contamination level. This approach is particularly valuable for assemblies that cannot tolerate moisture exposure. When functioning as a PCB air cleaner, the module helps reduce risks such as corrosion, residue marks, or drying-related defects. By eliminating liquid handling, the system simplifies daily operation and reduces consumable management, making it suitable for factories focused on efficiency and process simplicity.
The control system provides a clear interface for setting and monitoring cleaning parameters. Operators can store multiple programs for different PCB products and quickly switch between them. Status indicators and alarms help identify abnormal airflow or vacuum conditions. As an SMT PCB air Vacuum cleaner, the system emphasizes reliability over complexity, allowing stable operation with minimal training. This control philosophy supports consistent execution of cleaning standards and helps reduce dependency on individual operator experience, improving overall process stability in production environments.
| Comparison Before and After
| Specification
| Parameter | I.C.T-5600 (Offline) | I.C.T-6300 (Online) |
|---|---|---|
| Cleaning Type | Offline batch, basket loading | Online continuous, belt conveyor |
| PCBA/Basket Size | 610 × 560 × 100 mm × 2 layers | Up to 600 × 400 × 100 mm (max conveyor width) |
| Cleaning Method | Multi-spray with heating, rinse, hot air dry | High-pressure spray, chemical + DI rinse + hot air dry |
| Tank Capacity (Diluent/Clean) | 60L (dilution) / 17L (spray tank) | 240L (clean liquid tank) |
| Concentrate Tank | 30-32L | Equipped with concentrated tank + auto add/discharge |
| Power Supply | Not specified (typically lower, ~30-50 kW est.) | 380V 3P 50/60Hz, 110-122 kW |
| Machine Dimensions | Compact (exact not listed, smaller footprint) | 5200 × 1750 × 1650-1700 mm |
| Drying | Hot air dry 10-30 min | Multi-stage hot air dry (dry 1 & dry 2) |
| Control System | Touch screen, easy parameters, password | PC + PLC, English software, adjustable pressures |
| DI Water Resistivity Monitoring | Yes, real-time | Yes, monitoring system |
| Typical Use | Small-multi variety, high-mix batches | High-volume batch, inline SMT lines |
| SMT Line Equipment List
I.C.T constructs multiple SMT production line that complement the PCB board cleaning machine seamlessly. Typical builds incorporate PCB laser marking system for traceability, printers plus SPI for accurate paste application, JUKI placement machines for rapid assembly, reflow ovens for strong solder joints, AOI scanners for thorough inspection, and conveyors for fluid transfer. Automated solder paste storage systems preserve material quality. Selective wave soldering options handle through-hole requirements. Each piece integrates expertly to form productive, customized lines. I.C.T experts guide equipment choices and installation for optimal results throughout the process.
| Customer Success Video
I.C.T successfully completed overseas installation and FAT support for two SMT production lines for a North American beauty device manufacturer. The project covered laser marking systems, solder paste printing and SPI inspection, Panasonic placement machines, Heller reflow ovens, AOI inspection systems, PCB handling equipment, PCBA cleaning machines, and fully automatic solder paste storage and warming cabinets. I.C.T engineers provided on-site installation, process adjustment, and trial production assistance. Both SMT lines passed production acceptance smoothly, enabling the customer to begin stable manufacturing with improved cleanliness control and process consistency.
| Service and Training
I.C.T offers structured service and training programs to support customers throughout equipment deployment and operation. Services include installation guidance, process setup assistance, and operator training focused on safe and stable usage. For air vacuum cleaning systems, training also covers airflow adjustment, filter maintenance, and routine inspection. Technical support is available remotely or on-site when needed. This approach helps customers reduce operational risks, shorten learning curves, and maintain consistent equipment performance across different production teams and shifts.
| Customer Reviews
Customers frequently praise I.C.T engineers for their professionalism and clear technical communication during installation and support phases. The stability and reliability of the equipment are often highlighted, especially the consistent cleaning performance. Clients also appreciate the careful packaging and protection used during international transportation. Fast response times to technical inquiries and after-sales requests further strengthen customer confidence. These evaluations reflect I.C.T’s focus on long-term cooperation and practical manufacturing value rather than one-time equipment delivery.
| Our Certification
I.C.T equipment complies with major international standards required for global manufacturing. Certifications include CE and RoHS, ensuring safety and environmental compliance. ISO9001 certification supports standardized quality management across design, production, and inspection processes. In addition, multiple patents demonstrate ongoing technical development. These certifications help customers meet regulatory requirements and reduce risks when deploying equipment in different markets worldwide.
| About I.C.T and SMT Factory
I.C.T is a professional manufacturer of electronic manufacturing equipment with strong in-house capabilities in research, development, and production. The company employs a large engineering and manufacturing workforce and continues to expand rapidly. I.C.T serves customers in many countries, providing complete SMT, DIP, and assembly solutions. The factory operates strict inspection and testing procedures at each production stage, supported by a structured quality management system. This foundation ensures stable product quality and reliable delivery for customers worldwide.
| Efficient SMT PCB Air Vacuum Cleaning
The SMT PCB air Vacuum cleaner is developed for manufacturers seeking a dry, controlled method to remove dust, solder residue, and light contamination from assembled circuit boards. Unlike liquid-based systems, this equipment uses regulated airflow and vacuum pressure to clean sensitive PCB surfaces without introducing moisture. As an SMT PCB air Vacuum cleaner, it is especially suitable for products with moisture-sensitive components or strict post-assembly cleanliness requirements. The off-line working mode allows cleaning tasks to be scheduled independently from the SMT line, supporting flexible production planning. This solution is widely applied in consumer electronics, LED assemblies, and industrial control boards where stable appearance and functional reliability are required.
| Feature
The cleaning chamber is designed as a sealed working area to maintain stable airflow and vacuum pressure during operation. PCB assemblies are fixed securely to ensure consistent exposure to air jets and suction paths. This structure allows particles to be removed from component surfaces, gaps, and solder joints without mechanical contact. For an SMT PCB air Vacuum cleaner, chamber stability directly affects cleaning uniformity and repeatability. The enclosed design also reduces airborne dust release into the workshop environment. By isolating the cleaning process, manufacturers gain better control over quality while keeping the operation safe and predictable for daily use.
The internal airflow pipeline is arranged to deliver balanced air pressure across the entire PCB surface. High-efficiency channels guide compressed air and vacuum paths to avoid turbulence and uneven cleaning zones. Collected particles are directed into a centralized filtration path to prevent recontamination. As an SMT PCB cleaner, this pipeline structure supports consistent performance even during long production shifts. The layout reduces pressure loss and improves energy efficiency. By maintaining stable airflow dynamics, the system ensures that cleaning effectiveness does not vary between boards, supporting standardized quality requirements across different product batches.
The collection unit is designed to capture particles removed during the cleaning process and store them safely for disposal. Multi-layer filtration prevents fine dust from returning to the working area or internal components. Operators can easily access the filter module for inspection and replacement. For a vacuume cleaner PCB application, proper particle management is essential to protect both equipment performance and product quality. This design reduces maintenance complexity while ensuring long-term stability. Clear separation between cleaning airflow and waste collection helps maintain consistent suction force throughout daily operation.
The dry cleaning module uses precisely controlled air pressure and suction timing to clean PCB assemblies without liquid or chemical agents. Parameters can be adjusted according to board size, component height, and contamination level. This approach is particularly valuable for assemblies that cannot tolerate moisture exposure. When functioning as a PCB air cleaner, the module helps reduce risks such as corrosion, residue marks, or drying-related defects. By eliminating liquid handling, the system simplifies daily operation and reduces consumable management, making it suitable for factories focused on efficiency and process simplicity.
The control system provides a clear interface for setting and monitoring cleaning parameters. Operators can store multiple programs for different PCB products and quickly switch between them. Status indicators and alarms help identify abnormal airflow or vacuum conditions. As an SMT PCB air Vacuum cleaner, the system emphasizes reliability over complexity, allowing stable operation with minimal training. This control philosophy supports consistent execution of cleaning standards and helps reduce dependency on individual operator experience, improving overall process stability in production environments.
| Comparison Before and After
| Specification
| Parameter | I.C.T-5600 (Offline) | I.C.T-6300 (Online) |
|---|---|---|
| Cleaning Type | Offline batch, basket loading | Online continuous, belt conveyor |
| PCBA/Basket Size | 610 × 560 × 100 mm × 2 layers | Up to 600 × 400 × 100 mm (max conveyor width) |
| Cleaning Method | Multi-spray with heating, rinse, hot air dry | High-pressure spray, chemical + DI rinse + hot air dry |
| Tank Capacity (Diluent/Clean) | 60L (dilution) / 17L (spray tank) | 240L (clean liquid tank) |
| Concentrate Tank | 30-32L | Equipped with concentrated tank + auto add/discharge |
| Power Supply | Not specified (typically lower, ~30-50 kW est.) | 380V 3P 50/60Hz, 110-122 kW |
| Machine Dimensions | Compact (exact not listed, smaller footprint) | 5200 × 1750 × 1650-1700 mm |
| Drying | Hot air dry 10-30 min | Multi-stage hot air dry (dry 1 & dry 2) |
| Control System | Touch screen, easy parameters, password | PC + PLC, English software, adjustable pressures |
| DI Water Resistivity Monitoring | Yes, real-time | Yes, monitoring system |
| Typical Use | Small-multi variety, high-mix batches | High-volume batch, inline SMT lines |
| SMT Line Equipment List
I.C.T constructs multiple SMT production line that complement the PCB board cleaning machine seamlessly. Typical builds incorporate PCB laser marking system for traceability, printers plus SPI for accurate paste application, JUKI placement machines for rapid assembly, reflow ovens for strong solder joints, AOI scanners for thorough inspection, and conveyors for fluid transfer. Automated solder paste storage systems preserve material quality. Selective wave soldering options handle through-hole requirements. Each piece integrates expertly to form productive, customized lines. I.C.T experts guide equipment choices and installation for optimal results throughout the process.
| Customer Success Video
I.C.T successfully completed overseas installation and FAT support for two SMT production lines for a North American beauty device manufacturer. The project covered laser marking systems, solder paste printing and SPI inspection, Panasonic placement machines, Heller reflow ovens, AOI inspection systems, PCB handling equipment, PCBA cleaning machines, and fully automatic solder paste storage and warming cabinets. I.C.T engineers provided on-site installation, process adjustment, and trial production assistance. Both SMT lines passed production acceptance smoothly, enabling the customer to begin stable manufacturing with improved cleanliness control and process consistency.
| Service and Training
I.C.T offers structured service and training programs to support customers throughout equipment deployment and operation. Services include installation guidance, process setup assistance, and operator training focused on safe and stable usage. For air vacuum cleaning systems, training also covers airflow adjustment, filter maintenance, and routine inspection. Technical support is available remotely or on-site when needed. This approach helps customers reduce operational risks, shorten learning curves, and maintain consistent equipment performance across different production teams and shifts.
| Customer Reviews
Customers frequently praise I.C.T engineers for their professionalism and clear technical communication during installation and support phases. The stability and reliability of the equipment are often highlighted, especially the consistent cleaning performance. Clients also appreciate the careful packaging and protection used during international transportation. Fast response times to technical inquiries and after-sales requests further strengthen customer confidence. These evaluations reflect I.C.T’s focus on long-term cooperation and practical manufacturing value rather than one-time equipment delivery.
| Our Certification
I.C.T equipment complies with major international standards required for global manufacturing. Certifications include CE and RoHS, ensuring safety and environmental compliance. ISO9001 certification supports standardized quality management across design, production, and inspection processes. In addition, multiple patents demonstrate ongoing technical development. These certifications help customers meet regulatory requirements and reduce risks when deploying equipment in different markets worldwide.
| About I.C.T and SMT Factory
I.C.T is a professional manufacturer of electronic manufacturing equipment with strong in-house capabilities in research, development, and production. The company employs a large engineering and manufacturing workforce and continues to expand rapidly. I.C.T serves customers in many countries, providing complete SMT, DIP, and assembly solutions. The factory operates strict inspection and testing procedures at each production stage, supported by a structured quality management system. This foundation ensures stable product quality and reliable delivery for customers worldwide.
